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Mazda CX-5 2012-2013 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: CX-5 Generation: First Generation (KE) Model Years Covered: 2012, 2013 Codes Chassis Code: KE (all variants) 👋 Introduction Market Position Positioning: The Mazda CX-5, launched in 2012, was Mazda's first vehicle to feature SKYACTIV technology and the new KODO design language. It quickly established itself as a strong contender in the compact SUV segment, known for its engaging driving dynamics and stylish appearance. Competitive Analysis Competitors 2012 2013: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Subaru Forester, Hyundai Tucson, Kia Sportage. Key Features Vehicle Highlights: SKYACTIV-G and SKYACTIV-D engine technology, KODO 'Soul of Motion' design, Jinba-Ittai (horse and rider as one) driving philosophy, available with AWD. 📋 Manual Details Coverage Areas Primary Focus: Workshop Service & Repair Key Sections: General Information, Engine, Suspension, Driveline/Axle, Brakes, Transmission/Transaxle, Steering, HVAC, Restraints, Body & Accessories Page Count Estimated Pages: 1700+ Manual Type Type: Factory Workshop Service Repair Manual Target Audience: Professional mechanics, DIY enthusiasts, and owners who want to understand their vehicle's maintenance and repair needs. Language Language: English Format Delivery Format: Digital Download (PDF, potentially zipped) File Size Consideration: Manuals can be large (up to 5GB), requiring sufficient storage space and a stable internet connection for download. 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, lubrication, cooling system, ignition system, emission control, engine management (ECU), timing, cylinder head, block, pistons, crankshaft, camshafts Transmission Driveline: Manual and Automatic Transmissions, Differential, Drive Shafts, CV Joints, AWD system (if applicable), Transmission Control Module (TCM) Suspension Steering: Front and Rear Suspension components (struts, shocks, control arms, bushings), Power Steering System (hydraulic or electric), Steering Gearbox/Rack and Pinion, Wheel Alignment specifications Brakes: Brake system diagnosis and repair, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), brake fluid specifications, pad and rotor replacement, caliper service Electrical HVAC: Wiring Diagrams, Fuses and Relays, Lighting Systems, Battery and Charging System, Starter Motor, Body Control Module (BCM), HVAC system diagnosis and repair, Air Conditioning (A/C) system service, Heater core, Blower motor Body Restraints: Body panel removal and installation, Doors, Hood, Trunk, Interior trim, Seats, Airbag system (SRS) diagnosis and service, Seatbelt operation Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Repair Rebuild: Engine overhaul, transmission repair, suspension component replacement, brake system overhauls, electrical system diagnostics and repair, bodywork repairs Troubleshooting: Diagnostic fault codes (DTCs), symptom-based troubleshooting, electrical circuit tracing, component testing Diagnostics: Detailed diagnostic procedures for all major systems, including engine performance, transmission shifting issues, braking system faults, electrical gremlins Engine Removal Installation: Detailed step-by-step procedures for removing and installing both the 2.0L petrol and 2.2L diesel engines. Transmission Overhaul: Comprehensive procedures for dismantling, inspecting, repairing, and reassembling both SKYACTIV-MT manual and SKYACTIV-DRIVE automatic transmissions. Wheel Alignment Specs: Specific front and rear wheel alignment angles, caster, camber, and toe specifications for precise adjustments. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Includes detailed specifications, torque values, and procedures for professional technicians. Wiring Diagrams: Includes detailed electrical wiring diagrams for all vehicle systems, essential for diagnosing electrical faults. Torque Specifications: Extensive list of torque specifications for virtually every fastener on the vehicle, crucial for proper assembly and avoiding damage. Diagnostic Trouble Codes: Listing and explanation of Diagnostic Trouble Codes (DTCs) with associated symptoms and troubleshooting steps. 📊 Manual Specifications File Format Compatibility: Windows, Linux, Mac OS. Readable with any PDF reader. May require WinZip or WinRAR for decompression. Print Quality Printability: Printable on any computer and printer. No print restrictions. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Illustrations Illustrations Quality: Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, and exploded views. ⚙️ Engine Specifications Primary Engine 2.0L Skyactiv-G: Engine Code: PE-VPS. Displacement: 1998cc. Bore x Stroke: 83.5 mm x 91.2 mm. Compression Ratio: 13.0:1. Horsepower: Approximately 155 hp @ 6000 rpm. Torque: Approximately 150 lb-ft @ 4000 rpm. 2.2L Skyactiv-D Diesel: Engine Code: SH-VPTS. Displacement: 2191cc. Bore x Stroke: 86.0 mm x 94.2 mm. Compression Ratio: 14.0:1. Horsepower: Approximately 173 hp @ 4500 rpm. Torque: Approximately 310 lb-ft @ 2000 rpm. (Note: Diesel availability varied by market). Performance Fuel Delivery: Direct injection (both petrol and diesel). Fuel System Fuel Type: Unleaded gasoline (2.0L), Diesel fuel (2.2L). Engine Management ECU Identification: Details on Engine Control Unit (ECU) identification, programming, and diagnostic connector locations (e.g., OBD-II). 🔧 Transmission Standard 2.0L Petrol: 6-speed SKYACTIV-MT Manual Transmission. 2.2L Diesel: 6-speed SKYACTIV-Drive Automatic Transmission. (Manual transmission was less common or unavailable in some markets for the diesel). Optional 2.0L Petrol: 6-speed SKYACTIV-Drive Automatic Transmission. Features Skyactiv Drive Auto: Combines the direct feel of a manual, the continuous torque of a CVT, and the smooth shifting of a conventional automatic. Features a lock-up clutch for improved efficiency. 📐 Dimensions Exterior Length: Approximately 4,505...
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Mazda CX-5 2012-2013 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
CX-5
Generation:
First Generation (KE)
Model Years Covered:
2012, 2013
Codes
Chassis Code:
KE (all variants)
👋 Introduction
Market Position
Positioning:
The Mazda CX-5, launched in 2012, was Mazda's first vehicle to feature SKYACTIV technology and the new KODO design language. It quickly established itself as a strong contender in the compact SUV segment, known for its engaging driving dynamics and stylish appearance.
Competitive Analysis
Competitors 2012 2013:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Subaru Forester, Hyundai Tucson, Kia Sportage.
Key Features
Vehicle Highlights:
SKYACTIV-G and SKYACTIV-D engine technology, KODO 'Soul of Motion' design, Jinba-Ittai (horse and rider as one) driving philosophy, available with AWD.
📋 Manual Details
Coverage Areas
Primary Focus:
Workshop Service & Repair
Key Sections:
General Information, Engine, Suspension, Driveline/Axle, Brakes, Transmission/Transaxle, Steering, HVAC, Restraints, Body & Accessories
Page Count
Estimated Pages:
1700+
Manual Type
Type:
Factory Workshop Service Repair Manual
Target Audience:
Professional mechanics, DIY enthusiasts, and owners who want to understand their vehicle's maintenance and repair needs.
Language
Language:
English
Format
Delivery Format:
Digital Download (PDF, potentially zipped)
File Size Consideration:
Manuals can be large (up to 5GB), requiring sufficient storage space and a stable internet connection for download.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, lubrication, cooling system, ignition system, emission control, engine management (ECU), timing, cylinder head, block, pistons, crankshaft, camshafts
Transmission Driveline:
Manual and Automatic Transmissions, Differential, Drive Shafts, CV Joints, AWD system (if applicable), Transmission Control Module (TCM)
Suspension Steering:
Front and Rear Suspension components (struts, shocks, control arms, bushings), Power Steering System (hydraulic or electric), Steering Gearbox/Rack and Pinion, Wheel Alignment specifications
Brakes:
Brake system diagnosis and repair, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), brake fluid specifications, pad and rotor replacement, caliper service
Electrical HVAC:
Wiring Diagrams, Fuses and Relays, Lighting Systems, Battery and Charging System, Starter Motor, Body Control Module (BCM), HVAC system diagnosis and repair, Air Conditioning (A/C) system service, Heater core, Blower motor
Body Restraints:
Body panel removal and installation, Doors, Hood, Trunk, Interior trim, Seats, Airbag system (SRS) diagnosis and service, Seatbelt operation
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Repair Rebuild:
Engine overhaul, transmission repair, suspension component replacement, brake system overhauls, electrical system diagnostics and repair, bodywork repairs
Troubleshooting:
Diagnostic fault codes (DTCs), symptom-based troubleshooting, electrical circuit tracing, component testing
Diagnostics:
Detailed diagnostic procedures for all major systems, including engine performance, transmission shifting issues, braking system faults, electrical gremlins
Engine Removal Installation:
Detailed step-by-step procedures for removing and installing both the 2.0L petrol and 2.2L diesel engines.
Transmission Overhaul:
Comprehensive procedures for dismantling, inspecting, repairing, and reassembling both SKYACTIV-MT manual and SKYACTIV-DRIVE automatic transmissions.
Wheel Alignment Specs:
Specific front and rear wheel alignment angles, caster, camber, and toe specifications for precise adjustments.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Includes detailed specifications, torque values, and procedures for professional technicians.
Wiring Diagrams:
Includes detailed electrical wiring diagrams for all vehicle systems, essential for diagnosing electrical faults.
Torque Specifications:
Extensive list of torque specifications for virtually every fastener on the vehicle, crucial for proper assembly and avoiding damage.
Diagnostic Trouble Codes:
Listing and explanation of Diagnostic Trouble Codes (DTCs) with associated symptoms and troubleshooting steps.
📊 Manual Specifications
File Format
Compatibility:
Windows, Linux, Mac OS. Readable with any PDF reader. May require WinZip or WinRAR for decompression.
Print Quality
Printability:
Printable on any computer and printer. No print restrictions.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Illustrations
Illustrations Quality:
Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, and exploded views.
⚙️ Engine Specifications
Primary Engine
2.0L Skyactiv-G:
Engine Code: PE-VPS. Displacement: 1998cc. Bore x Stroke: 83.5 mm x 91.2 mm. Compression Ratio: 13.0:1. Horsepower: Approximately 155 hp @ 6000 rpm. Torque: Approximately 150 lb-ft @ 4000 rpm.
2.2L Skyactiv-D Diesel:
Engine Code: SH-VPTS. Displacement: 2191cc. Bore x Stroke: 86.0 mm x 94.2 mm. Compression Ratio: 14.0:1. Horsepower: Approximately 173 hp @ 4500 rpm. Torque: Approximately 310 lb-ft @ 2000 rpm. (Note: Diesel availability varied by market).
Performance
Fuel Delivery:
Direct injection (both petrol and diesel).
Fuel System
Fuel Type:
Unleaded gasoline (2.0L), Diesel fuel (2.2L).
Engine Management
ECU Identification:
Details on Engine Control Unit (ECU) identification, programming, and diagnostic connector locations (e.g., OBD-II).
🔧 Transmission
Standard
2.0L Petrol:
6-speed SKYACTIV-MT Manual Transmission.
2.2L Diesel:
6-speed SKYACTIV-Drive Automatic Transmission. (Manual transmission was less common or unavailable in some markets for the diesel).
Optional
2.0L Petrol:
6-speed SKYACTIV-Drive Automatic Transmission.
Features
Skyactiv Drive Auto:
Combines the direct feel of a manual, the continuous torque of a CVT, and the smooth shifting of a conventional automatic. Features a lock-up clutch for improved efficiency.
📐 Dimensions
Exterior
Length:
Approximately 4,505 mm (177.4 inches)
Width:
Approximately 1,840 mm (72.4 inches)
Height:
Approximately 1,670 mm (65.7 inches)
Weights
Curb Weight:
Varies by configuration, typically 1,500 kg (3,307 lbs) to 1,650 kg (3,638 lbs).
🛡️ Safety Features
Ratings
IIHS Top Safety Pick:
Awarded an IIHS Top Safety Pick for its generation.
Active Features
Active Safety Systems:
Available: Dynamic Stability Control (DSC), Traction Control System (TCS), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Emergency Brake Assist (EBA), Hill Launch Assist (HLA), available Smart City Brake Support (SCBS) on later models/trims.
Passive Features
Passive Safety Features:
Front, side, and curtain airbags, Anti-whiplash front headrests, Seatbelt pretensioners, Child safety seat anchors (LATCH).
💡 Technology Features
Infotainment
Infotainment System:
Mazda's MZD Connect system (introduced in later 2012 models and standard on 2013). Features include a 5.8-inch touchscreen, Bluetooth connectivity, USB/iPod integration, navigation (optional).
Driver Assistance
Available Adas:
Features like Blind Spot Monitoring (BSM), Rear Cross Traffic Alert (RCTA), and High Beam Control (HBC) became available on higher trims or as optional packages.
Connectivity
Connectivity Features:
Bluetooth for hands-free calling and audio streaming, USB ports for device charging and media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Consult manual for severe conditions.
Major Service Items:
Spark plugs (e.g., around 75,000 miles), cabin air filter, engine air filter, brake fluid flush (e.g., every 2 years or as per manual).
Fluid Specifications
Engine Oil 2.0L:
Mazda Genuine Oil 0W-20 SKYACTIV-G. API SN or ILSAC GF-5 certified.
Engine Oil 2.2L Diesel:
Mazda Genuine Diesel Oil 0W-30 or 5W-30. ACEA C3 or C2 certified.
Transmission Fluid Auto:
Mazda Genuine ATF-FZ (for SKYACTIV-DRIVE transmissions).
Transmission Fluid Manual:
Mazda Genuine Manual Transmission Oil (e.g., 75W-90 GL-4).
Coolant:
Mazda Genuine Long Life Coolant (FL22) or equivalent phosphate-based OAT coolant (pink).
Brake Fluid:
SAE J1703 or FMVSS No. 116 DOT 3.
Known Issues
Common Problems Early Models:
Some reports of oil consumption on early 2.0L engines, potential for carbon buildup on diesel injectors, occasional issues with liftgate struts, early reports of infotainment system glitches.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda's heritage is built on a commitment to driving pleasure ('Jinba-Ittai'), innovative engineering, and stylish design.
Model Evolution
Cx-5 Debut:
The CX-5 was a significant launch, representing Mazda's new design direction (KODO) and engineering philosophy (SKYACTIV). It replaced the Mazda Tribute in North America and the Mazda CX-7 globally, although the CX-7 continued for a period in some markets.
Production
Manufacturing Locations:
Primary manufacturing for global markets included Japan (Hofu) and China. North American models were also produced in Japan.
🏆 Awards & Recognition
Recognitions
Vehicle Awards 2012 2013:
Numerous awards for 'SUV of the Year' and 'Best Compact SUV' from various automotive publications and organizations globally due to its performance, design, and value.
Ratings
Fuel Economy:
Generally well-regarded for fuel efficiency, especially with SKYACTIV technologies. Specific MPG ratings vary by engine, drivetrain, and transmission.
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