Mazda MX-5 Miata 1999 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: MX-5 Miata Year: 1999 Codes Chassis Code: NB Generation Generation: Second Generation (NB) 👋 Introduction Market Position Market Position: The 1999 Mazda MX-5 Miata (NB) is positioned as an accessible, fun-to-drive, lightweight sports car, renowned for its pure driving experience and affordability. It competes in the compact sports car segment against vehicles like the Toyota MR2 Spyder, Nissan 240SX (S14), and Porsche Boxster (though at a significantly lower price point). Competitive Analysis Competitive Analysis: The NB generation of the MX-5 Miata refined the original NA's formula with a stiffer chassis, improved aerodynamics, and a more powerful engine. The 1999 model year marked the introduction of this second generation, offering a more modern aesthetic and enhanced performance while retaining the core tenets of the Miata philosophy: a balanced chassis, rear-wheel drive, and convertible fun. Key Features Key Features: Lightweight construction, rear-wheel drive, independent suspension, precise steering, 50/50 weight distribution, convertible soft-top (optional hardtop available), compact and nimble dimensions. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Bodywork, HVAC, Emissions Control, Diagnostic Procedures, Troubleshooting Page Count Page Count: Approximately 1500+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical (including timing belt replacement, valve adjustment), Engine management (EFI, ignition system), Fuel system (pump, injectors, lines), Cooling system, Exhaust system, Transmission (manual and automatic), Clutch, Differential, Axles, Front and rear suspension, Power steering, Brake system (hydraulic, ABS), Electrical system (wiring diagrams, component locations, diagnostics), Lighting, Climate control (HVAC), Body electrical, Body repair and painting, Diagnostic trouble codes (DTCs), Emission controls. Procedures Included Procedures Included: Routine maintenance, Scheduled maintenance, Troubleshooting guides, Step-by-step repair procedures for all major components and systems, Engine overhaul, Transmission overhaul, Clutch replacement, Brake servicing (pads, rotors, lines, master cylinder), Suspension component replacement (shocks, springs, control arms), Steering system repair, Electrical component diagnosis and replacement, Body panel repair and alignment, HVAC system servicing, Emission system diagnostics and repair, Torque specifications for all fasteners, Special tool recommendations. Technical Depth Technical Depth: Comprehensive coverage from basic maintenance tasks to complex diagnostic procedures and complete component overhauls. Suitable for both DIY enthusiasts and professional technicians. Includes detailed illustrations, diagrams, and exploded views for clarity. Diagnostic Tools: Covers use of common hand tools, specialized Mazda tools, and OBD-II diagnostic scanners for fault code retrieval and analysis. 📊 Manual Specifications File Format File Format: PDF Searchable: Yes, PDF is typically searchable if created with OCR. Print Quality Print Quality: High-resolution, enabling clear printing of diagrams and text. Printable: Yes, designed to be printed section by section or in full. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline 4-cylinder (DOHC) Engine Code: BP-Z3 (for most markets, variations exist) Displacement: 1839 cc (1.8 Liters) Bore X Stroke: 83.0 mm x 85.0 mm Compression Ratio: 9.0:1 Performance Horsepower: 140 hp @ 6000 rpm Torque: 119 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Unleaded Gasoline (87 Octane minimum, 91+ recommended for optimal performance) Timing System Timing Belt Replacement Interval: Every 60,000 miles or 5 years, whichever comes first. 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic Features Clutch Type: Hydraulically actuated, dry single plate Manual Transmission Fluid: GL-5 Gear Oil (e.g., Mazda Genuine Gear Oil, Castrol SYNTRANS, Mobil 1 Synthetic Gear Lube) Automatic Transmission Fluid: Dexron III or equivalent (e.g., Mazda ATF, Castrol TRANSMAX DEX III, Valvoline ATF) 📐 Dimensions Exterior Length: 3955 mm (155.7 in) Width: 1680 mm (66.1 in) Height: 1245 mm (49.0 in) (soft top up) Wheelbase: 2265 mm (89.2 in) Front Track: 1410 mm (55.5 in) Rear Track: 1430 mm (56.3 in) Weights Curb Weight: Approximately 1070-1110 kg (2360-2450 lbs), depending on trim and options Gross Vehicle Weight Rating: Typically around 1450 kg (3197 lbs) Front Weight Distribution: Approx. 51% Rear Weight Distribution: Approx. 49% Cargo Trunk Volume: Approx. 150 Liters (5.3 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Likely 4-star rating (based on similar vehicles of the era, specific 1999 ratings may vary by country). IIHS Side Impact Rating: Good (for models equipped with side airbags, if applicable). Active Features Active Features: Anti-lock Braking System (ABS) (standard on most trims), Traction Control System (TCS) (optional on some models). Passive Features Passive Features: Driver and front passenger airbags, Three-point seatbelts with pre-tensioners, Reinforced A-pillars and side impact beams, Crumple zones. Rollover Protection: Pop-up roll bar behind seats (standard on all NB models). 💡 Technology Features Infotainment Infotainment System: Basic AM/FM/CD or Cassette player with standard speaker system. Optional premium audio available on some trims. Display: Minimal; primarily for radio/CD display. Driver Assistance Driver Assistance Features: Limited...
The 1999 Mazda MX-5 Miata (NB) is positioned as an accessible, fun-to-drive, lightweight sports car, renowned for its pure driving experience and affordability. It competes in the compact sports car segment against vehicles like the Toyota MR2 Spyder, Nissan 240SX (S14), and Porsche Boxster (though at a significantly lower price point).
Competitive Analysis
Competitive Analysis:
The NB generation of the MX-5 Miata refined the original NA's formula with a stiffer chassis, improved aerodynamics, and a more powerful engine. The 1999 model year marked the introduction of this second generation, offering a more modern aesthetic and enhanced performance while retaining the core tenets of the Miata philosophy: a balanced chassis, rear-wheel drive, and convertible fun.
Engine mechanical (including timing belt replacement, valve adjustment), Engine management (EFI, ignition system), Fuel system (pump, injectors, lines), Cooling system, Exhaust system, Transmission (manual and automatic), Clutch, Differential, Axles, Front and rear suspension, Power steering, Brake system (hydraulic, ABS), Electrical system (wiring diagrams, component locations, diagnostics), Lighting, Climate control (HVAC), Body electrical, Body repair and painting, Diagnostic trouble codes (DTCs), Emission controls.
Procedures Included
Procedures Included:
Routine maintenance, Scheduled maintenance, Troubleshooting guides, Step-by-step repair procedures for all major components and systems, Engine overhaul, Transmission overhaul, Clutch replacement, Brake servicing (pads, rotors, lines, master cylinder), Suspension component replacement (shocks, springs, control arms), Steering system repair, Electrical component diagnosis and replacement, Body panel repair and alignment, HVAC system servicing, Emission system diagnostics and repair, Torque specifications for all fasteners, Special tool recommendations.
Technical Depth
Technical Depth:
Comprehensive coverage from basic maintenance tasks to complex diagnostic procedures and complete component overhauls. Suitable for both DIY enthusiasts and professional technicians. Includes detailed illustrations, diagrams, and exploded views for clarity.
Diagnostic Tools:
Covers use of common hand tools, specialized Mazda tools, and OBD-II diagnostic scanners for fault code retrieval and analysis.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable:
Yes, PDF is typically searchable if created with OCR.
Print Quality
Print Quality:
High-resolution, enabling clear printing of diagrams and text.
Printable:
Yes, designed to be printed section by section or in full.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 4-cylinder (DOHC)
Engine Code:
BP-Z3 (for most markets, variations exist)
Displacement:
1839 cc (1.8 Liters)
Bore X Stroke:
83.0 mm x 85.0 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
140 hp @ 6000 rpm
Torque:
119 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Unleaded Gasoline (87 Octane minimum, 91+ recommended for optimal performance)
Timing System
Timing Belt Replacement Interval:
Every 60,000 miles or 5 years, whichever comes first.
Dexron III or equivalent (e.g., Mazda ATF, Castrol TRANSMAX DEX III, Valvoline ATF)
📐 Dimensions
Exterior
Length:
3955 mm (155.7 in)
Width:
1680 mm (66.1 in)
Height:
1245 mm (49.0 in) (soft top up)
Wheelbase:
2265 mm (89.2 in)
Front Track:
1410 mm (55.5 in)
Rear Track:
1430 mm (56.3 in)
Weights
Curb Weight:
Approximately 1070-1110 kg (2360-2450 lbs), depending on trim and options
Gross Vehicle Weight Rating:
Typically around 1450 kg (3197 lbs)
Front Weight Distribution:
Approx. 51%
Rear Weight Distribution:
Approx. 49%
Cargo
Trunk Volume:
Approx. 150 Liters (5.3 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
Likely 4-star rating (based on similar vehicles of the era, specific 1999 ratings may vary by country).
IIHS Side Impact Rating:
Good (for models equipped with side airbags, if applicable).
Active Features
Active Features:
Anti-lock Braking System (ABS) (standard on most trims), Traction Control System (TCS) (optional on some models).
Passive Features
Passive Features:
Driver and front passenger airbags, Three-point seatbelts with pre-tensioners, Reinforced A-pillars and side impact beams, Crumple zones.
Rollover Protection:
Pop-up roll bar behind seats (standard on all NB models).
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD or Cassette player with standard speaker system. Optional premium audio available on some trims.
Display:
Minimal; primarily for radio/CD display.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. ABS and optional TCS were the primary electronic aids.
Connectivity
Connectivity Options:
N/A (No Bluetooth, USB, or smartphone integration)
Lighting
Headlights:
Halogen, fixed units (a departure from the pop-up headlights of the NA generation).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (using synthetic oil recommended).
Air Filter Replacement Interval:
Every 15,000 miles or 1 year.
Spark Plug Replacement Interval:
Every 60,000 miles (Platinum or Iridium plugs recommended).
Cabin Air Filter Replacement Interval:
Every 15,000 miles or 1 year (if equipped).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API SG or SH rated synthetic oil.
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter change.
Coolant Type:
Mazda Genuine Long Life Antifreeze/Coolant (Blue) or equivalent (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Dexron III ATF or Mazda Genuine Power Steering Fluid.
Differential Fluid Type:
GL-5 Gear Oil (SAE 90)
Differential Fluid Capacity:
Approx. 1.0 Liters (1.05 US Quarts)
Known Issues
Known Issues:
Radiator leaks (especially plastic end tanks), Alternator failures, Oil seal leaks (crankshaft, camshaft), Clutch wear, Seatbelt mechanism binding, Soft top fabric degradation and leaks, Heater core leaks, Window regulator issues, AC system refrigerant leaks.
Common Repairs:
Timing belt and water pump replacement, Radiator replacement, Alternator replacement, Clutch kit replacement, Bushing wear (suspension and steering), Brake component replacement.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mazda has a long history of producing engaging and driver-focused vehicles, with the MX-5 Miata being its flagship sports car, continuing a lineage of lightweight, affordable roadsters.
Model Evolution
Model Evolution:
The 1999 model year introduced the second generation (NB) of the MX-5 Miata, succeeding the iconic NA generation. The NB featured a more aerodynamic design, pop-up headlights were replaced with fixed units, and the chassis was significantly upgraded for improved rigidity and handling.
Production
Production Period:
1998-2005 (for the NB generation)
Manufacturing Locations:
Japan (Hiroshima).
🏆 Awards & Recognition
Recognitions
Recognitions:
Car and Driver's '10Best' list (multiple years across generations), MotorTrend's Car of the Year (for some model years/generations), numerous enthusiast awards for driving dynamics and reliability.
Ratings
Overall Reliability:
Generally considered good to excellent, known for its robust powertrain and chassis. Specific component reliability can vary with maintenance history.
Certifications
Certifications:
Compliant with US Federal Motor Vehicle Safety Standards (FMVSS) and EPA emissions standards for the model year.
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