🏷️ Basic Information Identification Make: Mazda Model: MX-5 Year: 2002 Codes Chassis Code: NB 👋 Introduction Market Position Segment: Lightweight Sports Car Competitive Analysis Competitors: Honda S2000, Toyota MR2 Spyder, BMW Z3 Key Features Driving Experience: Renowned for its Jinba-Ittai (horse and rider as one) driving dynamics, excellent handling, and lightweight construction. 📋 Manual Details Coverage Areas General Coverage: Full Service Repair Specific Coverage: Repair, Maintenance, Rebuild, Refurbish, Restoration, Diagnostics, Electrical Service, Wiring Diagrams Page Count Estimated Page Count: Extensive (typical full service manuals for this era exceed 1000 pages) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Yes (detailed diagnostics, overhaul, timing, fuel, ignition) Transmission: Yes (manual and automatic, overhaul, diagnostics) Drivetrain: Yes (driveshafts, differentials, axles) Suspension: Yes (front and rear suspension components, alignment) Brakes: Yes (hydraulic system, calipers, rotors, ABS) Steering: Yes (power steering system, steering column) Electrical: Yes (comprehensive wiring diagrams, diagnostic procedures, component testing) Bodywork: Yes (exterior panels, interior trim, body repairs) HVAC: Yes (heating, ventilation, air conditioning system) Fuel System: Yes (fuel pump, injectors, lines) Cooling System: Yes (radiator, water pump, thermostat) Exhaust System: Yes (catalytic converter, mufflers, pipes) Procedures Included Maintenance: Yes (oil changes, filter replacements, fluid checks, service schedules) Troubleshooting: Yes (detailed diagnostic flowcharts and symptom-based troubleshooting) Repair: Yes (step-by-step repair instructions for all major components) Rebuild: Yes (engine, transmission, differential rebuild procedures) Diagnostics: Yes (including electronic diagnostics and OBD-II procedures) Technical Depth Depth: Comprehensive (suitable for professional technicians and advanced DIYers) Illustrations Quality: Detailed illustrations, drawings, and photos Instructions Format: Numbered instructions, detailed sub-steps Safety Notes Inclusion: Notes, cautions, and warnings included throughout 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Binding Type Type: Digital (PDF) Paper Type Type: Not Applicable (Digital) Delivery Method: Instant Download Requirements Software: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder DOHC Displacement: 1.8 Liters (1839 cc) Engine Code: BP-Z3 Performance Horsepower: 140 hp @ 6500 rpm (US Spec) Torque: 125 lb-ft @ 5000 rpm (US Spec) Fuel System Type: Electronic Fuel Injection (EFI) Octane Rating: Premium Unleaded (91 octane recommended) Ignition System Type: Distributorless Ignition System (DIS) 🔧 Transmission Standard Type: 5-Speed Manual Optional Type: 4-Speed Automatic Features Manual Transmission Fluid: API GL-4 SAE 75W-90 Automatic Transmission Fluid: Mazda ATF M-III or equivalent 📐 Dimensions Exterior Length: 157.7 inches (4005 mm) Width: 67.7 inches (1720 mm) Height: 49.8 inches (1265 mm) Wheelbase: 89.2 inches (2265 mm) Weights Curb Weight: Approximately 2337 - 2436 lbs (1060 - 1105 kg) Gross Vehicle Weight Rating: Approx. 3000 lbs (1360 kg) 🛡️ Safety Features Ratings NHTSA Frontal Impact: 4 Stars (Driver), 5 Stars (Passenger) NHTSA Side Impact: Not Rated/Available Active Features ABS: Standard Passive Features Airbags: Driver and Passenger Frontal Airbags Seat Belts: 3-Point Seat Belts with Pretensioners Roll Bar: Reinforced windshield frame and integrated roll bar 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with 4 or 6 speakers, optional Bose premium system. Driver Assistance Cruise Control: Standard on most models Connectivity Aux Input: Not standard, requires aftermarket modification. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 miles or 6 months (whichever comes first) Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 30,000 miles Fluid Specifications Engine Oil: API SN or SP, SAE 5W-30 (e.g., Mazda Genuine Oil 0W-20 or 5W-30) Coolant: Mazda FL22 Long Life Antifreeze/Coolant (or equivalent ethylene glycol-based coolant with silicate) Brake Fluid: DOT 3 or DOT 4 Power Steering Fluid: Dexron III/Mercon ATF or Mazda Genuine Power Steering Fluid Known Issues Engine: Oil consumption (in some early NB models), occasional oil pressure sensor failures. Cooling System: Plastic radiator end tanks can become brittle and leak over time. Suspension: Wear in bushings, especially control arm bushings, leading to vague steering feel. Electrical: Power window motors can fail, convertible top microswitches can be problematic. 📚 Vehicle History Brand Heritage Marque Focus: Mazda is known for its focus on driver engagement, lightweight vehicles, and rotary engine technology (though not in the MX-5 of this era). Model Evolution Generation: NB (Second Generation, 1998-2005) 2002 Updates: Minor styling tweaks, introduction of optional Bose audio system. Production Manufacturing Location: Hiroshima, Japan 🏆 Awards & Recognition Recognitions Car And Driver 10 Best: Awarded 'Car and Driver's 10Best' list multiple times across generations for its pure driving enjoyment.