Mazda Protege 5 2001-2003 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: Protege 5 Model Alias: Familia Model Years Covered: 2001, 2002, 2003 Codes Chassis Code: BJ 👋 Introduction Market Position Segment: Compact Wagon / Sport Compact Target Audience: Enthusiast owners, DIY mechanics, independent repair shops Competitive Analysis Key Competitors: Subaru Outback, Honda CR-V, Toyota RAV4 (though Protege 5 leaned more towards sport compact) Key Features Vehicle Design Philosophy: Sporty handling, practical cargo space, distinctive styling Key Features Manual Value Proposition: Authentic dealer-level information for comprehensive servicing and repair Benefits To Owner: Enables DIY maintenance, accurate diagnostics, reduces repair costs, preserves vehicle value 📋 Manual Details Coverage Areas Engine Coverage: 2.0L DOHC 16-valve (FS-DE) Transmission Coverage: 4-speed Automatic, 5-speed Manual Body Style Coverage: Wagon Page Count Estimated Page Count: 2000+ Manual Type Manual Classification: Factory Service Workshop Manual Language Language Of Manual: English Format Digital Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Management: Fuel injection, ignition system, emissions control, engine mechanicals Powertrain: Engine, transmission, clutch, drive axles, differential Chassis: Suspension (front and rear), steering, brakes (front and rear, ABS) Electrical: Wiring diagrams, lighting, instruments, power distribution, comfort systems Body And Interior: Body panels, doors, windows, seats, trim, HVAC system Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug service Diagnostic Procedures: Troubleshooting charts, fault code interpretation, system diagnostics Repair And Rebuild: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper service Component Removal And Installation: Detailed steps for removing and installing all major components Specifications And Tolerances: Torque values, clearances, fluid capacities, diagnostic parameters Technical Depth Depth Of Information: Comprehensive, from basic maintenance to in-depth diagnostics and component overhaul Diagnostic Tools Required: References to Mazda-specific diagnostic tools (e.g., OBD-II scanner, specific test equipment) 📊 Manual Specifications File Format Digital File Type: PDF Searchability: Text-searchable for quick information retrieval Print Quality Digital Resolution: High resolution, suitable for printing individual pages or sections Binding Type Binding Type Physical Manual: N/A (Digital Download) Paper Type Paper Type Physical Manual: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 2.0 Liters (1991 cc) Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 9.1:1 Performance Horsepower: 130 hp @ 5200 rpm Torque: 135 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type Recommended: 87 Octane Regular Unleaded Gasoline Engine Cooling Cooling System Type: Pressurized Liquid Cooling Ignition System Ignition Type: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic (with Overdrive) Features Automatic Transmission Modes: Normal, Sport (likely) Fluid Type Manual Transmission Fluid: API GL-4, SAE 75W-90 Automatic Transmission Fluid: Mazda ATF-Type T-IV or equivalent 📐 Dimensions Exterior Length: Approx. 174.8 inches (4440 mm) Width: Approx. 67.9 inches (1725 mm) Height: Approx. 59.1 inches (1500 mm) Wheelbase: Approx. 102.4 inches (2600 mm) Ground Clearance: Approx. 5.9 inches (150 mm) Weights Curb Weight: Approx. 2900-3050 lbs (1315-1383 kg) depending on transmission Gross Vehicle Weight Rating Gvwr: Typically around 4000 lbs (1814 kg) Cargo Cargo Volume Seats Up: Approx. 34.0 cubic feet Cargo Volume Seats Down: Approx. 60.0 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4-star (2002 model) NHTSA Front Impact Passenger: 4-star (2002 model) IIHS Moderate Overlap Frontal Offset: Good (2002 model) Active Features ABS Availability: Optional on most trims Traction Control Availability: Rarely equipped, likely not a common factory option Passive Features Airbags Standard: Driver and Passenger Frontal Airbags Side Impact Airbags Availability: Optional on some trims Seatbelt Pretensioners: Standard on front seats 💡 Technology Features Infotainment Audio System: AM/FM Stereo with CD Player, optional Premium Bose Audio System Speaker Count: 4 or 6 speakers Climate Control: Manual Air Conditioning, optional Automatic Climate Control Driver Assistance Cruise Control: Standard on most trims Connectivity Auxiliary Input: Not typically factory equipped, aftermarket solutions common Lighting Headlight Type: Halogen, projector style for some models 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (whichever comes first) Air Filter Replacement Interval: Every 15,000 miles or 12 months Spark Plug Replacement Interval: Every 60,000 miles (iridium plugs) Coolant Flush Interval: Every 30,000 miles or 24 months Fluid Specifications Engine Oil Capacity: 4.3 US quarts (4.1 Liters) with filter change Engine Oil Viscosity: 5W-30 (Synthetic Recommended) Coolant Type: Mazda Long Life Antifreeze (Blue) or equivalent (Ethylene Glycol-based) Brake Fluid Type: DOT 3 Power Steering Fluid Type: ATF Dexron II or III (or equivalent) Windshield Washer Fluid Type: Water-based washer fluid, appropriate for climate Known Issues Common Wear Item 1: Front wheel bearings (can be prone to premature failure) Common Wear Item 2: Rear strut mounts (can develop knocking noises) Common Wear Item 3: Catalytic converter (can fail due to age or engine issues) Common Wear Item 4: Ignition coils (can fail, leading to misfires) Common Wear Item...