🏷️ Basic Information Identification Make: Mazda Model: Protege 5 Model Generation: First Generation Model Years Covered: 2001, 2002, 2003 Platform: Mazda BJ Platform Codes Chassis Code: BJ5W 👋 Introduction Market Position Market Position: The Mazda Protege 5 was a popular compact wagon/hatchback offering practicality and sporty handling, aimed at young families and individuals seeking a versatile vehicle. Competitive Analysis Competitors: Subaru Outback, Honda CR-V, Toyota RAV4 (early models), Ford Focus Wagon, Nissan Sentra Wagon. Key Features Key Features: Sporty styling, agile handling, practical cargo space, available all-wheel drive (less common for Protege 5, more for Sedan/Hatchback siblings), reliable powertrain. Manual Value Manual Value Proposition: Provides owners and technicians with the authoritative, factory-level information needed for accurate diagnosis, repair, and maintenance, ensuring longevity and optimal performance of the Protege 5. 📋 Manual Details Coverage Areas Coverage Areas: All major mechanical, electrical, and body systems; troubleshooting, diagnostics, repair procedures, maintenance schedules. Page Count Page Count: Estimated 2000+ pages (typical for comprehensive factory service manuals) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical (FS-DE/FS-ZE), cooling system, lubrication system, fuel system, ignition system, emissions control. Transmission: Manual transmission (G5M-P), Automatic transmission (JF01E), clutch system, drivetrain. Brakes: Front disc brakes, rear drum brakes (standard), ABS system, brake system bleeding, hydraulic components. Steering: Power steering system, steering rack, steering column. Suspension: Front MacPherson struts, rear multi-link suspension, springs, shock absorbers, bushings, wheel alignment. Electrical: Starting and charging system, lighting system, instrument cluster, power windows, power locks, audio system, wiring diagrams. Body: Exterior panels, interior trim, doors, hood, liftgate, body sealing, rust prevention. HVAC: Air conditioning system, heating system, ventilation, climate control. Safety: Airbag system, seat belts, pre-tensioners. Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems, including power distribution, grounds, and component connections. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake pad replacement. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), system specific diagnostic procedures. Repair: Engine overhaul, transmission rebuild, brake caliper replacement, strut replacement, exhaust system repair, body panel repair. Installation: Component installation (e.g., alternator, starter, fuel pump), accessory installation. Troubleshooting: Step-by-step fault finding for common and uncommon issues across all vehicle systems. Torque Specifications: Detailed torque values for all critical fasteners (engine, transmission, suspension, brakes, wheels). Technical Depth Technical Depth: Comprehensive: Covers everything from basic fluid checks and routine maintenance to complete engine and transmission overhauls, advanced electrical diagnostics, and bodywork. Diagnostic Tools Required: OBD-II scanner, multimeter, specialized tools for specific repairs (e.g., timing tools, bearing pullers). 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes (typically) Printable: Yes Print Quality Print Quality: High Resolution (suitable for printing) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE Engine Type: 2.0L DOHC 16-Valve Inline-4 Displacement: 1991 cc (2.0 Liters) Engine Layout: Inline-4, Transverse Performance Horsepower: 130 hp @ 6000 rpm (typical for FS-DE) Torque: 135 lb-ft @ 4000 rpm (typical for FS-DE) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Codes Alternative Performance Engine Code: FS-ZE (Optional, typically in JDM or specific performance trims, 170 hp) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission (G5M-P) Optional Transmission Type Optional: 4-Speed Automatic Transmission (JF01E) Features Clutch Type: Dry single-plate clutch (Manual) Transmission Fluid Spec Manual: API GL-4 Gear Oil, SAE 75W-90 Transmission Fluid Spec Automatic: Mazda ATF-III or equivalent 📐 Dimensions Exterior Length: 4320 mm (169.9 in) Width: 1705 mm (67.1 in) Height: 1520 mm (59.8 in) Wheelbase: 2610 mm (102.8 in) Cargo Cargo Volume Seats Up: Approx. 33.7 cu ft Cargo Volume Seats Down: Approx. 60.6 cu ft Weights Curb Weight: Approx. 1310-1350 kg (2888-2976 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (2002 Model Year) NHTSA Front Impact Passenger: Good (2002 Model Year) Active Features Active Safety Features: Optional Anti-lock Braking System (ABS) Passive Features Passive Safety Features: Dual front airbags, front seatbelt pretensioners, side-impact door beams. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM stereo with CD player, optional premium audio systems. Speaker Configuration: Typically 4 or 6 speakers depending on trim level. Driver Assistance Driver Assistance Features: Limited; primarily ABS was optional. No advanced electronic driver aids. Connectivity Connectivity Features: No Bluetooth or USB connectivity as standard; aftermarket solutions required. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions). Air Filter Replacement Interval: Every 15,000 miles or 12 months. Spark Plug Replacement Interval: Every 60,000 miles (Platinum or Iridium plugs). Timing Belt Replacement Interval: Not applicable (FS-DE engine uses a timing chain). Fluid Specifications Engine Oil Spec: API SN/SP, ILSAC GF-6A, SAE 5W-20 (or 5W-30 depending on climate/engine wear) Engine Oil...