Mazda Protege 2000-2004 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mazda Model: Protege Generation: BJ (Third Generation) Years Covered: 2000-2004 Codes Chassis Code: BJ 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent mechanics, Mazda Protege owners Value Proposition: Enables cost savings on maintenance and repairs, empowers informed communication with technicians Competitive Analysis Differentiation: Vehicle-specific, not generic; direct equivalent to dealership service manuals Key Features Content Quality: Accurate, clear, concise text with step-by-step instructions, diagrams, and illustrations Completeness: Complete and intact, no missing or corrupt parts 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Secondary Coverage: Troubleshooting, Diagnostics, Maintenance Page Count Estimated Page Count: Varies by specific engine/transmission, typically over 1500 pages for complete coverage Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, internal components, timing, lubrication, cooling Engine Electrical: Ignition system, starting, charging, engine sensors, ECU diagnostics Emission Control: Emissions systems, diagnosis, component testing Fuel System: Fuel injection, fuel pump, injectors, fuel lines, fuel pressure Clutch System: Clutch operation, adjustment, replacement, hydraulic system Manual Transaxle: Gearbox removal, overhaul, gear ratios, fluid specifications Automatic Transaxle: Transmission removal, overhaul, control systems, fluid specifications Driveshaft Axle: CV joints, driveshafts, differentials, wheel bearings Suspension: Front and rear suspension components, shock absorbers, springs, alignment Steering: Power steering system, rack and pinion, steering column, alignment Restraint System: Airbag system, seat belts, SRS diagnosis Brake System: Disc and drum brakes, ABS, brake fluid, components, bleeding Body Interior Exterior: Body panels, trim, doors, windows, seats, interior components Body Electrical: Lighting, power accessories, instrument cluster, body control modules HVAC: Heating, ventilation, air conditioning system diagnosis and repair Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, fluid checks, filter replacements, spark plug changes Repair Procedures: Step-by-step instructions for component replacement and repair Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides Diagnostics: OBD-II diagnostic trouble codes (DTCs), sensor testing, actuator testing Wiring Schematics: Complete electrical wiring diagrams for all systems Technical Depth Depth: Comprehensive from basic maintenance to full engine/transmission rebuilds Detail Level: Includes detailed diagrams, illustrations, and specifications used by dealership technicians 📊 Manual Specifications File Format Format: PDF Compatibility: Windows and Mac OS Reader Requirement: Adobe PDF Reader Print Quality Printability: All pages are printable Image Quality: High-quality diagrams and illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Displacement 1.6L: 1.6 Liters (1598cc) ZM-DE inline-4 Engine Displacement 1.8L: 1.8 Liters (1839cc) FP-DE inline-4 Engine Displacement 2.0L: 2.0 Liters (1998cc) FS-DE inline-4 (especially for higher trims like GT/Mazdaspeed) Performance 1.6L Horsepower 1.6L: Approx. 105 hp @ 6000 rpm Torque 1.6L: Approx. 105 lb-ft @ 3500 rpm Performance 1.8L Horsepower 1.8L: Approx. 120 hp @ 6000 rpm Torque 1.8L: Approx. 125 lb-ft @ 4000 rpm Performance 2.0L Horsepower 2.0L: Approx. 130 hp @ 6000 rpm (FS-DE), 170 hp @ 6600 rpm (FS-ZE - Mazdaspeed Protege) Torque 2.0L: Approx. 135 lb-ft @ 4000 rpm (FS-DE), 145 lb-ft @ 5000 rpm (FS-ZE - Mazdaspeed Protege) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Management ECU: Engine Control Unit (ECU) for fuel injection and ignition timing 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transaxle Optional Transmission Type Optional: 4-speed Automatic Transaxle Features Clutch Type: Hydraulic, single dry plate 📐 Dimensions Exterior Sedan Length Sedan: Approx. 173.4 inches (4405 mm) Width Sedan: Approx. 67.5 inches (1715 mm) Height Sedan: Approx. 55.7 inches (1415 mm) Exterior Hatchback Length Hatchback: Approx. 166.3 inches (4225 mm) Width Hatchback: Approx. 67.5 inches (1715 mm) Height Hatchback: Approx. 55.9 inches (1420 mm) Weights Curb Weight: Approx. 2500-2800 lbs (1134-1270 kg), varies by trim and drivetrain Wheelbase Wheelbase: Approx. 102.4 inches (2600 mm) Wheel Specs Bolt Pattern: 4x100mm Wheel Size: 14-inch or 15-inch steel or alloy wheels Tire Size Tire Size: Commonly 185/65R14, 195/60R15 (varies by trim) 🛡️ Safety Features Ratings NHTSA Front Impact: Good (for driver and passenger in frontal offset tests where applicable) IIHS Front Offset: Good (for driver in frontal offset tests where applicable) Active Features ABS: Anti-lock Braking System (ABS) available on some trims Traction Control: Traction Control System (TCS) available on some models (especially Mazdaspeed) Passive Features Airbags: Driver and passenger front airbags standard, optional side airbags on some models Seat Belts: Front seatbelt pretensioners and load limiters 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or cassette player, optional premium audio systems Driver Assistance Cruise Control: Cruise control available on most trims Connectivity Usb Aux: No factory USB or auxiliary inputs in most models; aftermarket solutions available 🔧 Maintenance Service Intervals Oil Oil Change Interval: Every 5,000 miles or 6 months (synthetic blend or full synthetic recommended) Service Intervals Filters Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on driving conditions Cabin Air Filter Replacement: Every 15,000 - 30,000 miles...
Worn control arm bushings, ball joints, sway bar links
Common Problems Electrical:
Window regulators, power lock actuators, alternator failure
📚 Vehicle History
Brand Heritage
Mazda Focus:
Mazda's history of building reliable and driver-focused compact cars
Model Evolution
Bj Generation:
Third generation Protege, introduced for the 2000 model year, featuring a more modern design and improved dynamics
Trim Levels:
DX, LX, ES, ES Wagon, GT, Mazdaspeed Protege (performance variant)
Production
Production Location:
Japan (primarily), sometimes U.S. assembly for specific models
🏆 Awards & Recognition
Recognitions
Car And Driver:
The Protege often appeared on Car and Driver's '10Best' lists in earlier generations, showcasing its value and driving dynamics. While this specific generation might not have numerous specific awards documented, it carried on the reputation.
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