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Mazda RX-2 1970-1978 Workshop Manual

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$133.00
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🏷️ Basic Information Identification Make: Mazda Model: RX-2 Generation: First Generation Model Codes: SA22C (Chassis code for later RX-7, but often used broadly for early rotary Mazdas, specific RX-2 codes vary) Production Years Covered: 1970-1978 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics. Value Proposition: Inexpensive way to keep the vehicle working properly, avoids costly mechanic fees. Competitive Analysis Availability: Essential resource for owners of aging classic rotary vehicles where parts and expertise can be scarce. Key Features Instruction Format: Step-by-step instructions, numbered instructions, bold figure numbers. Critical Information: Notes, cautions, and warnings pinpoint critical information. Navigation: Numbered table of contents for quick information retrieval. Diagnostic Aid: Combined troubleshooting and electrical service procedures with wiring diagrams. Visual Guidance: Detailed drawings, clear photographs, enlarged insets for detailed part examination. 📋 Manual Details Coverage Areas Primary Market: Global (primarily North America and Japan) Region Specific Notes: Covers variations applicable to North American and Japanese market models. Page Count Estimated Page Count: Hundreds (specific count not provided, typical for comprehensive FSM) Manual Type Manual Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, inspection, and repair of the rotary engine (12A engine). Engine Management: Ignition system, starting system, charging system (alternator, starter), fuel system (carburetor tuning, fuel pump, lines). Transmission: Manual transmission repair, clutch system, driveshaft, differential. Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, alignment specifications. Steering: Steering gearbox, linkage, power steering system (if applicable). Brakes: Front disc brakes, rear drum brakes, hydraulic system, parking brake. Electrical: Wiring diagrams, lighting systems, instrumentation, warning systems, body electricals. Body And Interior: Body panel repair, door mechanisms, interior trim, seats, glass, weatherstripping. HVAC: Heating, ventilation, and air conditioning (if equipped). Emission Controls: Emission control systems specific to the era and market. Procedures Included Maintenance: Regular maintenance tasks, fluid changes, filter replacements, tune-ups. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting. Repair: Step-by-step instructions for component repair and replacement. Disassembly Assembly: Detailed procedures for complete vehicle and component teardown and reassembly. Special Tools: Identification and usage of specialized tools required for specific procedures. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine rebuilds and electrical diagnostics. Detail Level: High detail with exploded views, diagrams, and photographs for clarity. 📊 Manual Specifications File Format File Type: PDF Requirements: PDF Reader Printability: All pages printable Searchability: Likely searchable text within PDF (standard for modern digital manuals). Print Quality Diagram Quality: Top quality diagrams, detailed exploded pictures. Photo Quality: Hundreds of photos and illustrations. Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Code: 12A Displacement: 1146 cc (two rotors, 573 cc per rotor) Rotor Housing Material: Chromium plated cast iron Apex Seals: Typically made of ferrite or carbon composite material (specific to era). Performance Horsepower Approximate: Around 125-130 HP (varies by market and specific tuning) Torque Approximate: Around 115-120 lb-ft (varies by market and specific tuning) Fuel System Carburetor Type: Dual Downdraft Carburetors (e.g., Hitachi or Mikuni twin-choke) Fuel Type: Unleaded gasoline (as regulations changed, early models may have used leaded) Fuel Pump: Mechanical diaphragm fuel pump. 🔧 Transmission Standard Type: 4-speed manual transmission Optional Type: 3-speed automatic transmission (less common) Features Clutch Type: Single dry plate clutch Transmission Fluid: Manual Transmission Fluid (GL-4 spec common for this era) 📐 Dimensions Exterior Body Styles: Coupe, Hardtop Coupe Wheelbase Inches: Approx. 98.2 inches Length Inches: Approx. 168.7 inches Width Inches: Approx. 65.0 inches Height Inches: Approx. 51.2 inches Weights Curb Weight Lbs: Approx. 2300-2500 lbs (varies by configuration) 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available for this early model from modern standards. Active Features Braking System: Front disc brakes, rear drum brakes. Passive Features Seatbelts: Standard lap and shoulder belts (early models may have had lap belts only depending on market). Construction: Unibody construction. 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio, likely with an 8-track player or cassette option. Driver Assistance Driver Aids: None by modern standards; focus on basic driving controls. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles or 3 months (critical for rotary engines). Spark Plug Replacement: Regular replacement is crucial for rotary performance (specific intervals in manual). Engine Seals Inspection: Regular checks for oil seal wear and compression are vital. Fluid Specifications Engine Oil Type: API SF or SG rated oil, 10W-30 or 10W-40 common (refer to manual for precise spec). Engine Oil Capacity: Approx. 5 quarts (including oil cooler). Coolant Type: Ethylene glycol-based antifreeze (50/50 mix with distilled water). Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Known Issues Apex Seal Wear: Common issue in older rotary engines...
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Mazda RX-2 1970-1978 Workshop Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-2
Generation:
First Generation
Model Codes:
SA22C (Chassis code for later RX-7, but often used broadly for early rotary Mazdas, specific RX-2 codes vary)
Production Years Covered:
1970-1978
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics.
Value Proposition:
Inexpensive way to keep the vehicle working properly, avoids costly mechanic fees.
Competitive Analysis
Availability:
Essential resource for owners of aging classic rotary vehicles where parts and expertise can be scarce.
Key Features
Instruction Format:
Step-by-step instructions, numbered instructions, bold figure numbers.
Critical Information:
Notes, cautions, and warnings pinpoint critical information.
Navigation:
Numbered table of contents for quick information retrieval.
Diagnostic Aid:
Combined troubleshooting and electrical service procedures with wiring diagrams.
Visual Guidance:
Detailed drawings, clear photographs, enlarged insets for detailed part examination.
📋 Manual Details
Coverage Areas
Primary Market:
Global (primarily North America and Japan)
Region Specific Notes:
Covers variations applicable to North American and Japanese market models.
Page Count
Estimated Page Count:
Hundreds (specific count not provided, typical for comprehensive FSM)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, inspection, and repair of the rotary engine (12A engine).
Engine Management:
Ignition system, starting system, charging system (alternator, starter), fuel system (carburetor tuning, fuel pump, lines).
Transmission:
Manual transmission repair, clutch system, driveshaft, differential.
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings, alignment specifications.
Steering:
Steering gearbox, linkage, power steering system (if applicable).
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, parking brake.
Electrical:
Wiring diagrams, lighting systems, instrumentation, warning systems, body electricals.
Body And Interior:
Body panel repair, door mechanisms, interior trim, seats, glass, weatherstripping.
HVAC:
Heating, ventilation, and air conditioning (if equipped).
Emission Controls:
Emission control systems specific to the era and market.
Procedures Included
Maintenance:
Regular maintenance tasks, fluid changes, filter replacements, tune-ups.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting.
Repair:
Step-by-step instructions for component repair and replacement.
Disassembly Assembly:
Detailed procedures for complete vehicle and component teardown and reassembly.
Special Tools:
Identification and usage of specialized tools required for specific procedures.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine rebuilds and electrical diagnostics.
Detail Level:
High detail with exploded views, diagrams, and photographs for clarity.
📊 Manual Specifications
File Format
File Type:
PDF
Requirements:
PDF Reader
Printability:
All pages printable
Searchability:
Likely searchable text within PDF (standard for modern digital manuals).
Print Quality
Diagram Quality:
Top quality diagrams, detailed exploded pictures.
Photo Quality:
Hundreds of photos and illustrations.
Binding Type
Binding Type:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Engine Code:
12A
Displacement:
1146 cc (two rotors, 573 cc per rotor)
Rotor Housing Material:
Chromium plated cast iron
Apex Seals:
Typically made of ferrite or carbon composite material (specific to era).
Performance
Horsepower Approximate:
Around 125-130 HP (varies by market and specific tuning)
Torque Approximate:
Around 115-120 lb-ft (varies by market and specific tuning)
Fuel System
Carburetor Type:
Dual Downdraft Carburetors (e.g., Hitachi or Mikuni twin-choke)
Fuel Type:
Unleaded gasoline (as regulations changed, early models may have used leaded)
Fuel Pump:
Mechanical diaphragm fuel pump.
🔧 Transmission
Standard
Type:
4-speed manual transmission
Optional
Type:
3-speed automatic transmission (less common)
Features
Clutch Type:
Single dry plate clutch
Transmission Fluid:
Manual Transmission Fluid (GL-4 spec common for this era)
📐 Dimensions
Exterior
Body Styles:
Coupe, Hardtop Coupe
Wheelbase Inches:
Approx. 98.2 inches
Length Inches:
Approx. 168.7 inches
Width Inches:
Approx. 65.0 inches
Height Inches:
Approx. 51.2 inches
Weights
Curb Weight Lbs:
Approx. 2300-2500 lbs (varies by configuration)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this early model from modern standards.
Active Features
Braking System:
Front disc brakes, rear drum brakes.
Passive Features
Seatbelts:
Standard lap and shoulder belts (early models may have had lap belts only depending on market).
Construction:
Unibody construction.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio, likely with an 8-track player or cassette option.
Driver Assistance
Driver Aids:
None by modern standards; focus on basic driving controls.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 3 months (critical for rotary engines).
Spark Plug Replacement:
Regular replacement is crucial for rotary performance (specific intervals in manual).
Engine Seals Inspection:
Regular checks for oil seal wear and compression are vital.
Fluid Specifications
Engine Oil Type:
API SF or SG rated oil, 10W-30 or 10W-40 common (refer to manual for precise spec).
Engine Oil Capacity:
Approx. 5 quarts (including oil cooler).
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Apex Seal Wear:
Common issue in older rotary engines leading to loss of compression and performance.
Carburetor Tuning:
Can be sensitive to altitude, fuel quality, and requires precise adjustment.
Oil Consumption:
Rotary engines inherently consume some oil for lubrication of seals, but excessive consumption indicates issues.
Chassis Rust:
Common for vehicles of this era, especially in areas with road salt.
📚 Vehicle History
Brand Heritage
Rotary Pioneering:
Mazda's early commitment to rotary engine technology, following the Cosmo Sport.
Model Evolution
Predecessor:
Followed the Mazda Cosmo Sport as a more mass-market rotary offering.
Market Introduction:
Introduced as a sporty, compact coupe with a distinctive rotary powerplant.
Production
Manufacturing Location:
Japan
Production Volume:
Moderate, establishing Mazda's reputation for rotary engines.
🏆 Awards & Recognition
Recognitions
Rotary Reputation:
Helped solidify Mazda's reputation for innovative rotary engine technology.
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