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Mazda RX-4 Workshop Manual

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$133.00
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🏷️ Basic Information Identification Make: Mazda Model: RX-4 Marketing Name: Mazda RX-4 Common Name: Mazda Grand Familia SSS Coupe / Sedan / Wagon Generation Generation Code: First Generation (SA22C Platform) Codes Chassis Codes: S102, S122 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts, professional mechanics, and owners seeking to maintain or restore their Mazda RX-4. Competitive Analysis Value Proposition: Provides comprehensive factory-level repair information at a fraction of the cost of professional shop labor, empowering owners to maintain their classic vehicle. Key Features Feature Highlight 1: Step-by-step instructions with detailed exploded diagrams and photographs. Feature Highlight 2: Troubleshooting and electrical service procedures combined with clear wiring diagrams. Feature Highlight 3: Enables owners to perform all maintenance, diagnostics, and repairs themselves. Manual Advantage: Essential resource for maintaining and preserving a classic rotary-powered Mazda. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive factory service and repair procedures for the Mazda RX-4. Page Count Estimated Page Count: Estimated 500+ pages (typical for comprehensive factory manuals of this era) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Rotary Engine (12A) Mechanical, Cooling, Lubrication, Ignition, Fuel Delivery, Emission Controls. Transmission: Manual Transmission (4-speed & 5-speed), Automatic Transmission (optional). Drivetrain: Rear Wheel Drive, Driveshaft, Differential, Axles. Suspension: Front Independent Suspension (MacPherson Strut), Rear Leaf Spring Suspension, Shock Absorbers, Bushings. Brakes: Front Disc Brakes, Rear Drum Brakes, Parking Brake System, Hydraulic Lines, Master Cylinder. Steering: Recirculating Ball Steering System, Steering Column, Steering Linkage. Electrical: Battery, Charging System (Alternator), Starting System (Starter Motor), Ignition System, Lighting, Instrumentation, Fuses, Relays, Wiring Diagrams. Body Interior Exterior: Body Panels, Doors, Hood, Trunk, Seats, Dashboard, Trim, Glass, Seals. HVAC: Heating System, Ventilation (no air conditioning typically standard on base models). Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, spark plug (if applicable for ignition system) inspection/replacement. Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting guides. Repair: Step-by-step instructions for component disassembly, repair, and reassembly. Overhaul: Detailed procedures for engine (rotary) rebuild, transmission overhaul, etc. Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems. Technical Depth Depth Of Coverage: Complete factory-level repair and diagnostic information, suitable for professional mechanics and advanced DIYers. 📊 Manual Specifications File Format File Type: PDF Readability: Easy-to-read text, high-quality diagrams and illustrations. Searchability: Likely searchable text within the PDF, allowing quick information retrieval. Print Quality Printable Pages: All pages are printable, allowing for creation of physical copies for workshop use. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download - printable on user's choice of paper) ⚙️ Engine Specifications Primary Engine Engine Code: 12A Engine Type: Two-Rotor Wankel Rotary Engine Displacement: 1146 cc (approx. 573 cc per rotor) Bore Per Rotor: 70 mm Stroke Per Rotor: 75 mm Performance Horsepower Net Est: Approx. 90-110 hp (depending on year and emissions equipment) Torque Net Est: Approx. 100-115 lb-ft Fuel System Carburetion: Single or Twin Hitachi Carburetors (e.g., Hitachi HJB 30-32) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Engine Mechanical Apex Seals: Critical component requiring specific lubrication and break-in procedures. Oil Metering Pump: System for injecting pre-mix oil into the fuel/air mixture. Cooling System Radiator Type: Crossflow radiator. Coolant Type: Ethylene Glycol based antifreeze mixed with distilled water (specific ratio detailed). 🔧 Transmission Standard Transmission Type Std: 4-Speed Manual Transmission Optional Transmission Type Opt: 5-Speed Manual Transmission (later models) and 3-Speed Automatic Transmission Features Clutch Type: Dry Single Plate Clutch Fluid Specifications Manual Transmission Fluid: GL-4 Gear Oil (Viscosity specification, e.g., 75W-90, detailed in manual) Automatic Transmission Fluid: Dexron-II or equivalent automatic transmission fluid. 📐 Dimensions Exterior Body Styles: 2-door Coupe, 4-door Sedan, 5-door Wagon Wheelbase: Approximately 2475 mm (97.4 inches) Length: Approximately 4200-4400 mm (165.4-173.2 inches) depending on body style Weights Curb Weight: Approximately 1050-1150 kg (2315-2535 lbs) depending on configuration 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available for this era, emphasis on structural integrity and occupant restraint systems. Active Features Active Safety Features: Front Disc Brakes, Rear Drum Brakes, Collapsible Steering Column. Passive Features Passive Safety Features: Lap and Shoulder Seatbelts, Padded Dashboard, Energy-Absorbing Steering Column. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM Radio with Cassette Player (optional). Driver Assistance Driver Assistance Features: None standard for this era. 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 5,000 km (3,000 miles) or 6 months, whichever comes first. Transmission Fluid Change: Recommended every 40,000 km (25,000 miles) or 2 years. Coolant Change: Recommended every 2 years or 40,000 km (25,000 miles). Fluid Specifications Engine Oil Spec: API SF or SG, SAE 10W-30 or 10W-40 (specific viscosity may vary by climate, refer to manual). Coolant Capacity: Approx. 6.0 Liters (6.3 US Quarts) Brake Fluid Spec: DOT 3 or DOT...
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Mazda RX-4 Workshop Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-4
Marketing Name:
Mazda RX-4
Common Name:
Mazda Grand Familia SSS Coupe / Sedan / Wagon
Generation
Generation Code:
First Generation (SA22C Platform)
Codes
Chassis Codes:
S102, S122
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts, professional mechanics, and owners seeking to maintain or restore their Mazda RX-4.
Competitive Analysis
Value Proposition:
Provides comprehensive factory-level repair information at a fraction of the cost of professional shop labor, empowering owners to maintain their classic vehicle.
Key Features
Feature Highlight 1:
Step-by-step instructions with detailed exploded diagrams and photographs.
Feature Highlight 2:
Troubleshooting and electrical service procedures combined with clear wiring diagrams.
Feature Highlight 3:
Enables owners to perform all maintenance, diagnostics, and repairs themselves.
Manual Advantage:
Essential resource for maintaining and preserving a classic rotary-powered Mazda.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive factory service and repair procedures for the Mazda RX-4.
Page Count
Estimated Page Count:
Estimated 500+ pages (typical for comprehensive factory manuals of this era)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Rotary Engine (12A) Mechanical, Cooling, Lubrication, Ignition, Fuel Delivery, Emission Controls.
Transmission:
Manual Transmission (4-speed & 5-speed), Automatic Transmission (optional).
Drivetrain:
Rear Wheel Drive, Driveshaft, Differential, Axles.
Suspension:
Front Independent Suspension (MacPherson Strut), Rear Leaf Spring Suspension, Shock Absorbers, Bushings.
Brakes:
Front Disc Brakes, Rear Drum Brakes, Parking Brake System, Hydraulic Lines, Master Cylinder.
Steering:
Recirculating Ball Steering System, Steering Column, Steering Linkage.
Electrical:
Battery, Charging System (Alternator), Starting System (Starter Motor), Ignition System, Lighting, Instrumentation, Fuses, Relays, Wiring Diagrams.
Body Interior Exterior:
Body Panels, Doors, Hood, Trunk, Seats, Dashboard, Trim, Glass, Seals.
HVAC:
Heating System, Ventilation (no air conditioning typically standard on base models).
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, spark plug (if applicable for ignition system) inspection/replacement.
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Overhaul:
Detailed procedures for engine (rotary) rebuild, transmission overhaul, etc.
Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems.
Technical Depth
Depth Of Coverage:
Complete factory-level repair and diagnostic information, suitable for professional mechanics and advanced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF
Readability:
Easy-to-read text, high-quality diagrams and illustrations.
Searchability:
Likely searchable text within the PDF, allowing quick information retrieval.
Print Quality
Printable Pages:
All pages are printable, allowing for creation of physical copies for workshop use.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download - printable on user's choice of paper)
⚙️ Engine Specifications
Primary Engine
Engine Code:
12A
Engine Type:
Two-Rotor Wankel Rotary Engine
Displacement:
1146 cc (approx. 573 cc per rotor)
Bore Per Rotor:
70 mm
Stroke Per Rotor:
75 mm
Performance
Horsepower Net Est:
Approx. 90-110 hp (depending on year and emissions equipment)
Torque Net Est:
Approx. 100-115 lb-ft
Fuel System
Carburetion:
Single or Twin Hitachi Carburetors (e.g., Hitachi HJB 30-32)
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
Engine Mechanical
Apex Seals:
Critical component requiring specific lubrication and break-in procedures.
Oil Metering Pump:
System for injecting pre-mix oil into the fuel/air mixture.
Cooling System
Radiator Type:
Crossflow radiator.
Coolant Type:
Ethylene Glycol based antifreeze mixed with distilled water (specific ratio detailed).
🔧 Transmission
Standard
Transmission Type Std:
4-Speed Manual Transmission
Optional
Transmission Type Opt:
5-Speed Manual Transmission (later models) and 3-Speed Automatic Transmission
Features
Clutch Type:
Dry Single Plate Clutch
Fluid Specifications
Manual Transmission Fluid:
GL-4 Gear Oil (Viscosity specification, e.g., 75W-90, detailed in manual)
Automatic Transmission Fluid:
Dexron-II or equivalent automatic transmission fluid.
📐 Dimensions
Exterior
Body Styles:
2-door Coupe, 4-door Sedan, 5-door Wagon
Wheelbase:
Approximately 2475 mm (97.4 inches)
Length:
Approximately 4200-4400 mm (165.4-173.2 inches) depending on body style
Weights
Curb Weight:
Approximately 1050-1150 kg (2315-2535 lbs) depending on configuration
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this era, emphasis on structural integrity and occupant restraint systems.
Active Features
Active Safety Features:
Front Disc Brakes, Rear Drum Brakes, Collapsible Steering Column.
Passive Features
Passive Safety Features:
Lap and Shoulder Seatbelts, Padded Dashboard, Energy-Absorbing Steering Column.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM Radio with Cassette Player (optional).
Driver Assistance
Driver Assistance Features:
None standard for this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 5,000 km (3,000 miles) or 6 months, whichever comes first.
Transmission Fluid Change:
Recommended every 40,000 km (25,000 miles) or 2 years.
Coolant Change:
Recommended every 2 years or 40,000 km (25,000 miles).
Fluid Specifications
Engine Oil Spec:
API SF or SG, SAE 10W-30 or 10W-40 (specific viscosity may vary by climate, refer to manual).
Coolant Capacity:
Approx. 6.0 Liters (6.3 US Quarts)
Brake Fluid Spec:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Rotary Issue 1:
Apex seal wear, leading to low compression and starting difficulties.
Common Rotary Issue 2:
Carburetor tuning and maintenance, as they can be sensitive.
Common Rotary Issue 3:
Chasing oil leaks, particularly from the front and rear eccentric shaft seals.
Chassis Related Issue:
Corrosion in common areas such as wheel wells, sills, and chassis components due to age.
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Built on Mazda's pioneering development and success with rotary engine technology, following the Cosmo and RX-2/3.
Model Evolution
Production Years:
1972-1978
Market Segment:
Compact sports sedan/coupe/wagon, competing with other Japanese and some American compacts.
Production
Manufacturing Location:
Japan
Key Design Elements:
Sleek, sporty styling with clean lines, characteristic of its era.
🏆 Awards & Recognition
Recognitions
Historical Significance:
Recognized as a significant model in Mazda's rotary sports car lineage, predating the iconic RX-7.
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