🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: FD Model Years Covered: 1993, 1994, 1995 👋 Introduction Market Position Historical Context: The Mazda RX-7 (FD) is a celebrated icon of Japanese sports car engineering, renowned for its lightweight chassis, sublime handling, and unique rotary engine. Competitive Analysis Competitors: Competed against performance cars like the Toyota Supra (Mk IV), Nissan 300ZX (Z32), and Porsche 968. Key Features Engine Type: Sequential Twin-Turbocharged Rotary Engine (13B-REW) Chassis Design: Lightweight, balanced chassis with near 50/50 weight distribution. Styling: Sleek, aerodynamic, and timeless design penned by Tom Matano. Handling Dynamics: Renowned for its exceptional agility, feedback, and roadholding. Manual Value Proposition Target Audience: Enthusiasts, DIY mechanics, professional technicians working on FD RX-7s. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Diagnostic Coverage: Electrical Systems, Engine Management, Emissions Mechanical Coverage: Engine, Transmission, Drivetrain, Suspension, Brakes Body And Trim Coverage: Body Panels, Interior Trim, HVAC Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Technical Service Bulletin Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Rotary: 13B-REW Twin-Sequential Turbocharged Rotary Engine Engine Management: ECU, Sensors, Actuators, Ignition System, Fuel Injection System Transmission Manual: R154 (early models) / Type R (later models) 5-speed Manual Transmission Transmission Automatic: Optional 4-speed Automatic Transmission (less common) Drivetrain: Rear Wheel Drive, Differential, Axles Suspension Front: Double Wishbone, Coil Springs, Gas Shock Absorbers, Stabilizer Bar Suspension Rear: Multi-link, Coil Springs, Gas Shock Absorbers, Stabilizer Bar Brakes Front: Ventilated Disc Brakes, Anti-lock Braking System (ABS) Brakes Rear: Ventilated Disc Brakes, Anti-lock Braking System (ABS) Steering: Rack and Pinion, Power Assisted Electrical System: Wiring Diagrams, Fuses, Relays, Lighting, Battery, Alternator HVAC System: Air Conditioning, Heater, Ventilation Body And Chassis: Structural Information, Exterior Panels, Door Mechanisms Interior: Seating, Dashboard, Trim Components Procedures Included Scheduled Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement (Apex Seals/Gaskets for Rotary) Engine Repair: Rotary Apex Seal Replacement, Rotor Housing Inspection, Lubrication System Service Transmission Repair: Clutch Replacement, Gearbox Overhaul, Torque Converter Service (Auto) Brake System Service: Pad and Rotor Replacement, Caliper Rebuild, Fluid Flush Suspension Component Replacement: Shock Absorber, Ball Joint, Bushing Replacement Electrical Diagnostics: Troubleshooting Faulty Circuits, Sensor Testing, ECU Diagnosis Fuel System Service: Injector Cleaning, Fuel Pump Replacement, Fuel Filter Replacement Cooling System Service: Radiator Flush, Water Pump Replacement, Thermostat Service Emissions Control Service: Catalytic Converter Diagnosis, EGR System Service, PCV System Service Troubleshooting Guides: Diagnostic Flowcharts for Common Problems Wiring Diagrams: Detailed Electrical Schematics Technical Depth Depth: Factory-level repair and diagnostic information Diagnostic Capability: Advanced diagnostic procedures, including pinpoint tests for electrical systems Overhaul Procedures: Complete engine and transmission overhaul instructions Specification Data: Tightening torques, clearances, fluid capacities, electrical resistance values 📊 Manual Specifications File Format Format: Searchable PDF Resolution: High-resolution, suitable for printing Print Quality Scalability: Pages can be printed at full scale for clarity Binding Type Binding Recommendation: For printed versions: Spiral-bound for lay-flat use in a workshop environment Paper Type Paper Recommendation: For printed versions: Heavyweight, coated paper to withstand workshop conditions ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Twin-rotor, Wankel Rotary, Twin-Sequential Turbocharged Displacement Ccs: 654 cc x 2 (1308 cc effective displacement) Compression Ratio: 9.0:1 Performance Horsepower Ps Rpm: 255 PS @ 6500 rpm (1993-1995 US Spec) Torque Nm Rpm: 314 Nm @ 5000 rpm (1993-1995 US Spec) Fuel System Fuel Type: Unleaded Gasoline (Premium Recommended) Injection Type: Electronic Fuel Injection (EFI), Sequential Twin Turbo System Ignition System: Distributorless Ignition System (DIS), Twin Ignition per Rotor Lubrication System Oil Type: API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific recommendations) Oil Capacity Liters: Approximately 4.5 Liters (with filter) Rotary Specifics Apex Seals: Crucial wear components; manual details inspection and replacement procedures. Premix Recommendation: Some owners and mechanics advocate for a 2-stroke oil premix for apex seal lubrication (manual may or may not endorse). 🔧 Transmission Standard Type: Mazda Type R 5-Speed Manual Optional Type: 4-Speed Automatic (less common) Features Clutch Type: Hydraulic Clutch System Gear Ratios Manual: Specific ratios provided in the manual for the Type R transmission. Fluid Specification Manual Transmission Fluid: GL-4 Hypoid Gear Oil, SAE 75W-90 (check manual for precise specification and capacity) Automatic Transmission Fluid: Mazda ATF-III or equivalent (check manual for precise specification and capacity) 📐 Dimensions Exterior Length Mm: 4295 Width Mm: 1750 Height Mm: 1230 Wheelbase Mm: 2500 Front Track Mm: 1480 Rear Track Mm: 1475 Weights Curb Weight Kg: Approximately 1300-1350 kg (depending on trim and options) Gross Vehicle Weight Rating Kg: Refer to vehicle's VIN plate or manual Wheels Tires Wheel Size: 16-inch standard, 17-inch optional Tire Size Front: 225/50R16 (standard), 235/40R17 (optional) Tire Size Rear: 225/50R16 (standard), 255/40R17 (optional) Bolt Pattern: 5x114.3 mm (5x4.5 inches) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 4-star (1994 model year) IIHS Front Offset Crash Rating: Acceptable (for its...