🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Generation: FD (3rd Generation) Codes Chassis Code: FD3S 👋 Introduction Market Position Market Segment: Sports Car, Rotary Performance Competitive Analysis Key Competitors: Toyota Supra, Nissan 300ZX (Z32), Mitsubishi 3000GT, Porsche 968. Key Features Vehicle Design Philosophy: Lightweight chassis, balanced weight distribution, advanced rotary engine technology, exceptional handling dynamics. Manual Value Proposition: Essential resource for owners and technicians seeking to maintain, diagnose, and repair the iconic FD RX-7, preserving its unique rotary performance. 📋 Manual Details Coverage Areas Model Years Covered: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Page Count Estimated Pages: 1500+ Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Rotary engine (13B-REW) principles, disassembly, assembly, lubrication, cooling, fuel injection, ignition, emissions control, twin-turbo system operation and diagnostics. Drivetrain Systems: Manual transmission (R154/Type B), clutch system, propeller shaft, differential, axles, maintenance, and repair. Suspension Steering: Front and rear suspension (double wishbone), steering system (power assisted), alignment procedures, component replacement. Braking Systems: Front and rear disc brakes, ABS (Anti-lock Braking System) operation and diagnostics, brake fluid replacement, component servicing. Electrical Systems: Engine control unit (ECU), sensors, wiring diagrams for all circuits (engine, body, chassis), lighting, instrumentation, audio system, power windows/locks, security system. Body Chassis: Body panel removal/installation, interior trim, doors, windows, sunroof, HVAC system operation and repair, corrosion protection. Procedures Included Maintenance Procedures: Scheduled maintenance intervals, oil and filter changes, spark plug replacement, coolant flushes, belt inspections and replacement, brake pad replacement, tire rotation. Repair Procedures: Engine rebuilds (rotary apex seal replacement, rotor housing inspection), transmission overhaul, clutch replacement, suspension component upgrades/replacement, brake caliper servicing, turbocharger diagnostics and replacement. Diagnostic Procedures: Troubleshooting charts based on symptoms, OBD-II diagnostic codes (where applicable for later years), sensor testing procedures, fuel pressure testing, compression testing (rotary specific). Technical Depth Depth Of Coverage: Comprehensive; covers from basic owner maintenance to full engine and drivetrain overhauls, including detailed diagnostics and specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content for quick information retrieval. Print Quality Image Resolution: High-resolution scans of original factory manuals, ensuring clear diagrams and text. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Twin-rotor, Wankel (Rotary) Displacement: 1.3 Liters (654cc x 2) Aspiration: Twin-Turbocharged (Sequential) Performance Horsepower Hp: 255 hp @ 6500 rpm (early models), 280 hp @ 6500 rpm (later models) Torque Lb Ft: 217 lb-ft @ 5000 rpm (early models), 231 lb-ft @ 5000 rpm (later models) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Maintenance Apex Seal Material: Ferro-carbon (original), later models may have upgraded materials. 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 4-speed Automatic (rare, primarily for certain markets/years) Features Gear Ratios: Specific ratios for each gear available in manual. Clutch Type: Hydraulically operated, multi-plate wet clutch (some variants) or single-plate dry clutch. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 recommended. 📐 Dimensions Exterior Wheelbase: 2545 mm (100.2 in) Length: 4295 mm (169.1 in) Width: 1750 mm (68.9 in) Height: 1230 mm (48.4 in) Weights Curb Weight: Approx. 1300-1350 kg (2866-2976 lbs) depending on trim and options. Weight Distribution: Near 50/50 front/rear bias. 🛡️ Safety Features Ratings NHTSA Ratings: Information not readily available for all model years, typically reflects era-appropriate safety standards. Active Features ABS: Standard on most models, 4-channel ABS. Traction Control: Available on some higher trims/later models. Passive Features Airbags: Driver and passenger airbags standard on later models. Seatbelts: 3-point inertia reel seatbelts. Chassis Structure: Reinforced safety cell and crumple zones. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, optional CD player. Speaker configurations vary by trim. Climate Control: Manual or automatic climate control systems, depending on trim level. Driver Assistance Cruise Control: Standard on most models. Connectivity Diagnostic Ports: OBD-I or OBD-II ports (depending on specific model year and market) for engine diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Rotary engines are known to consume oil. Spark Plug Replacement: Typically every 15,000-30,000 miles, depending on plug type and usage. Consult manual for specific recommendations. Timing Belt Replacement: N/A (Rotary engines do not have timing belts; they use a chain or gear-driven rotor). Fluid Specifications Engine Oil Type: Synthetic 5W-30 or 10W-30 recommended. Specific API service classification to be verified in manual. Coolant Type: Mazda FL22 Long Life Coolant or equivalent (typically a P-HOAT type). Brake Fluid Type: DOT 3 or DOT 4. Known Issues Engine Apex Seals: Wear and failure of apex seals is a common concern if the engine is overheated or not properly maintained/broken in. Oil...