Mazda RX8 RX-8 2003-2008 Workshop Repair Service Manual
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Basic Information Identification Make: Mazda Model: RX-8 Model Code: SE3P Generation: First Generation Body Style: 4-door Coupe (with freestyle doors) Generation Production Years: 2003-2008 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Mazda RX-8 owners Competitive Analysis Manual Advantage: Provides professional-grade information, equivalent to dealership service manuals, at a fraction of the cost. Key Features Authenticity: Original factory manual content, same as used in local service/repair shops. Completeness: Complete and intact, with no missing or corrupt parts/pages, covering all aspects of repair and maintenance. Digital Benefit: Digital format allows for printing specific sections, keeping the original clean, and immediate access. Manual Details Coverage Areas Coverage Years: 2003, 2004, 2005, 2006, 2007, 2008 Model Variants Covered: All Models, Engines, Trims, and Transmission Types Page Count Page Count Estimate: Hundreds of Pages (specific count not provided but stated as comprehensive) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Download Print Quality: Full Printable Zoom Capability: YES Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating System Compatibility: All Versions of Windows & Mac Manual Coverage Systems Covered Engine Service And Repair: Complete Engine Service and Repair Procedures Transmission Service And Repair: Complete Transmission Service and Repair Procedures (Manual and Automatic) Brake System: Comprehensive Brake System Service and Repair Wiring Diagrams: Detailed Wiring Diagrams Included Electrical System: In-depth Electrical System Diagnosis and Repair Suspension System: Complete Suspension System Service and Repair Steering System: Comprehensive Steering System Service and Repair Cooling System: Detailed Cooling System Service and Repair Fuel Injection Fuel System: Complete Fuel Injection and Fuel System Service Emission System: Emission System Diagnosis and Repair HVAC System: Heater and Air Conditioning System Service Engine Control System: Engine Control System Diagnosis and Repair Chassis And Body: Chassis and Body Repair Procedures Restraint System: Restraint System Service and Information Interior: Interior Component Service and Repair Differential And Drive Axle: Differential and Drive Axle Service and Repair Procedures Included General Maintenance: Comprehensive General Maintenance Procedures Troubleshooting: In-depth Troubleshooting Guides for Various Issues Periodic Lubrication: Detailed Periodic Lubrication Schedules and Procedures Disassembly Assembly: Step-by-step Disassembly and Assembly Procedures Cleaning Reinstallation: Cleaning and Reinstallation Procedures Technical Depth Depth Of Information: Professional Technician Level, Covering Diagnostics, Repair, and Maintenance Illustration Detail: Detailed Illustrations, Drawings, Photos, and Enlarged Insets Instruction Format: Numbered Instructions, Detailed Substeps, Notes, Cautions, and Warnings Diagnostic Support: Easy Diagnosis and Repair of Electrical System Problems Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Binding Type Binding Type: Digital Download (N/A for physical binding) Paper Type Paper Type: Digital Download (N/A for physical paper type) Engine Specifications Primary Engine Engine Type: Rotary (Renesis) Engine Designation: 13B-MSP Rotor Displacement: 2 x 654 cc (total 1.3 L equivalent) Performance Horsepower Standard: 238 hp @ 8,500 rpm (manual transmission models) Horsepower Sport: 212 hp @ 7,500 rpm (automatic transmission models, early non-catalyst Sport models) Torque Standard: 159 lb-ft @ 5,500 rpm (manual transmission models) Torque Sport: 144 lb-ft @ 5,000 rpm (automatic transmission models) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (S-EFI) Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher) Engine Management Engine Control Unit: ECU controlled with specific rotary engine parameters. Transmission Standard Standard Transmission: 6-speed Manual Transmission Optional Optional Transmission: 6-speed Sport Automatic Transmission (with paddle shifters) Features Clutch Type: Single Dry Plate Clutch (Manual) Transmission Fluid Manual: Dexron III or equivalent (specific part number would be in manual) Transmission Fluid Automatic: Dexron III or equivalent (specific part number would be in manual) Dimensions Exterior Length: 174.8 inches (4,440 mm) Width: 69.1 inches (1,755 mm) Height: 54.1 inches (1,375 mm) Wheelbase: 106.4 inches (2,700 mm) Weights Curb Weight Manual: Approximately 3,000 - 3,079 lbs (1,361 - 1,397 kg) Curb Weight Automatic: Approximately 3,100 - 3,230 lbs (1,406 - 1,465 kg) Safety Features Ratings NHTSA Front Impact: 5-Star (Driver & Passenger) NHTSA Side Impact: 5-Star (Front & Rear Passengers) IIHS Front Impact: Good IIHS Side Impact: Good Active Features ABS: Anti-lock Braking System (ABS) standard Traction Control: Traction Control System (TCS) standard Electronic Stability Control: Dynamic Stability Control (DSC) standard Passive Features Airbags: Front, Side, and Curtain Airbags standard Seatbelts: Three-point Seatbelts with Pretensioners Body Structure: Advanced front and rear crumple zones, Mazda's Advanced Safety structure. Technology Features Infotainment Audio System: Bose premium audio system available on higher trims. Navigation: Optional GPS navigation system. Driver Assistance Cruise Control: Standard cruise control. Keyless Entry Start: Available keyless entry and push-button start. Connectivity Auxiliary Input: Auxiliary audio input jack available on some models. Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (refer to manual for specific type of oil). Spark Plug Replacement: Recommended at specific mileage intervals (typically 30,000-60,000 miles depending on type, consult manual). Engine Coolant Flush: Every 30,000 miles or 2-3 years....
ECU controlled with specific rotary engine parameters.
Transmission
Standard
Standard Transmission:
6-speed Manual Transmission
Optional
Optional Transmission:
6-speed Sport Automatic Transmission (with paddle shifters)
Features
Clutch Type:
Single Dry Plate Clutch (Manual)
Transmission Fluid Manual:
Dexron III or equivalent (specific part number would be in manual)
Transmission Fluid Automatic:
Dexron III or equivalent (specific part number would be in manual)
Dimensions
Exterior
Length:
174.8 inches (4,440 mm)
Width:
69.1 inches (1,755 mm)
Height:
54.1 inches (1,375 mm)
Wheelbase:
106.4 inches (2,700 mm)
Weights
Curb Weight Manual:
Approximately 3,000 - 3,079 lbs (1,361 - 1,397 kg)
Curb Weight Automatic:
Approximately 3,100 - 3,230 lbs (1,406 - 1,465 kg)
Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver & Passenger)
NHTSA Side Impact:
5-Star (Front & Rear Passengers)
IIHS Front Impact:
Good
IIHS Side Impact:
Good
Active Features
ABS:
Anti-lock Braking System (ABS) standard
Traction Control:
Traction Control System (TCS) standard
Electronic Stability Control:
Dynamic Stability Control (DSC) standard
Passive Features
Airbags:
Front, Side, and Curtain Airbags standard
Seatbelts:
Three-point Seatbelts with Pretensioners
Body Structure:
Advanced front and rear crumple zones, Mazda's Advanced Safety structure.
Technology Features
Infotainment
Audio System:
Bose premium audio system available on higher trims.
Navigation:
Optional GPS navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry Start:
Available keyless entry and push-button start.
Connectivity
Auxiliary Input:
Auxiliary audio input jack available on some models.
Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (refer to manual for specific type of oil).
Spark Plug Replacement:
Recommended at specific mileage intervals (typically 30,000-60,000 miles depending on type, consult manual).
Engine Coolant Flush:
Every 30,000 miles or 2-3 years.
Transmission Fluid Change:
Every 30,000 - 60,000 miles (refer to manual for exact interval and fluid type).
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 0W-20 (specific recommendation for rotary engines, consult manual for precise formulation like Mazdaspeed oil if applicable).
Engine Oil Capacity:
Approximately 5.5 - 6.0 quarts (5.2 - 5.7 liters) with filter change.
Coolant Type:
Mazda FL22 Long Life Coolant or equivalent (Green)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Apex Seal Wear:
Potential for apex seal wear and compression loss if maintenance is neglected, particularly oil changes and proper warm-up/cool-down procedures.
Catalytic Converter Issues:
Prone to clogging if engine oil is consumed excessively or if misfires occur, leading to performance degradation.
Ignition System:
Requires diligent attention to spark plugs and ignition coils due to the unique nature of rotary ignition.
Oil Consumption:
Rotary engines inherently consume a small amount of oil as part of their lubrication system; monitoring oil levels is crucial.
Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Continues Mazda's long and unique history with rotary engine technology, dating back to the Cosmo.
Model Evolution
Predecessor:
Successor to the RX-7, offering a more practical and accessible rotary sports car experience.
Key Innovation:
Renesis rotary engine with side exhaust ports, eliminating the need for apex seals in the exhaust port phase, improving emissions and fuel economy.
Unique Doors:
Features unique 'freestyle' doors (suicide-style rear doors) for improved rear-seat access.
Production
Manufacturing Plant:
Hiroshima, Japan
Awards & Recognition
Recognitions
Car And Driver Best 10:
Named to Car and Driver's 10Best list for 2004-2006.
World Car Of The Year Nominee:
Nominated for World Car of the Year in 2004.
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