🏷️ Basic Information Identification Make: Mercedes-Benz Model: 300 CD Year: 1981 Codes Chassis Code: W123 Engine Code: OM617 👋 Introduction Market Position Market Segment: Luxury Mid-Size Diesel Sedan/Coupe Competitive Analysis Key Competitors: BMW 5 Series Diesel, Audi 5000 Diesel (though less prevalent in North America), Volvo Diesel variants. Key Features Brand Perception: Reputation for build quality, durability, and sophisticated engineering. Powertrain Emphasis: Renowned for its robust and fuel-efficient OM617 turbocharged diesel engine. Manual Value Proposition Value To Owner: Enables owners to perform dealer-level maintenance and repairs, saving costs and ensuring longevity. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance Secondary Coverage: Diagnostics, Troubleshooting, Adjustments, Inspections Page Count Estimated Page Count: Varies by exact manual, but factory manuals are typically extensive, often exceeding 1000 pages for a full set. Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: OM617 Diesel Engine (including fuel injection, cooling, lubrication, exhaust) Transmission: Manual and Automatic Transmissions (fluid changes, level checks, adjustments) Suspension: Front and Rear Axles, Suspension Components, Level Control (ADS), Self-Leveling Suspension Brakes: Hydraulic Brake System (fluid, lines, pads, discs, parking brake), ABS (if equipped) Steering: Power Steering System (fluid, play, adjustments) Electrical: Starting and Charging System, Lighting, Warning Lamps, Sensors, Fuses, Relays Bodywork: Body Structure Inspection, Water Leakage, Corrosion, Door Hinges, Hood, Sunroof, Soft Top, Wiper/Washer System, Doors, Locks, Windshield HVAC: Heating and Ventilation System, Coolant, AC Refrigerant Charge, Filters (Dust, Charcoal, Recirculating Air) Procedures Included Maintenance: Regular Scheduled Maintenance, Oil and Filter Changes, Fluid Replenishments, Belt Tensioning, Filter Replacements, Lubrication Engine Repair: Valve Clearance Adjustment, Injection Timing Adjustment, Fuel Filter Replacement, Spark Plug Replacement (if applicable to diesel variant), Manifold Seating Checks Transmission Repair: Fluid and Filter Changes, Oil Level Checks and Corrections for Manual and Automatic Transmissions, Clutch System Checks Suspension Steering Repair: Ball Joint Inspection, Axle Oil Level Checks, Steering Play Adjustment, Wheel Bolt Tightening, Drive Shaft Coupling Inspection Brake Repair: Brake Fluid Replacement, Parking Brake Adjustment, Brake Pad and Disc Inspection, Brake Line Inspection Electrical Diagnostics: Warning Lamp Checks, Battery Fluid Level Checks, Headlamp and Exterior Lamp Inspection Body And Trim: Lower Panel Removal/Installation, Lubrication of Hinges and Locks, Sunroof Rail Cleaning, Soft Top Inspection Technical Depth Depth: Comprehensive, covering all aspects from routine maintenance to component overhaul and diagnostic procedures. Diagnostic Procedures: Includes guidance for troubleshooting common issues and diagnostic checks for various systems. Specifications: Provides detailed technical specifications, tolerances, and torque values. 📊 Manual Specifications File Format Format: PDF Searchability: Fully searchable text Print Quality Printability: All pages printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Authenticity Source: Factory Original (stated as 'real files not scans') ⚙️ Engine Specifications Primary Engine Engine Type: Inline 5-cylinder Diesel Displacement: 3.0 Liters (2999 cc) Aspiration: Naturally Aspirated (for the 300 CD designation, though a turbocharged version, OM617.95x, was common in the US market for similar models like the 300D and 300TD) Performance Horsepower: Approximately 77-83 hp (for naturally aspirated variants, turbocharged versions produced more) Torque: Approximately 134-145 lb-ft (for naturally aspirated variants, turbocharged versions produced more) Fuel System Injection System: Bosch Inline Fuel Injection Pump with Mechanical Governor Fuel Type: Diesel Fuel Cooling System Coolant Type: Ethylene Glycol based antifreeze/coolant (Mercedes-Benz recommends specific types, consult manual for part numbers like MB 325.0 or equivalent) Lubrication System Oil Type: API CD or CE rated diesel engine oil. Viscosity typically SAE 15W-40 or 10W-40 depending on climate. Consult manual for specific MB specifications. Oil Capacity: Approximately 7.5 liters (8 US quarts) with filter change. Air Intake Air Filter Type: Paper element filter, potentially a metal-reinforced cleaning type. 🔧 Transmission Standard Type: 4-Speed Manual Transmission (common) Optional Type: 4-Speed Automatic Transmission (common) Features Manual Fluid Type: Manual Transmission Fluid (MTF), typically GL-4 rated. Consult manual for specific MB specification (e.g., MB 235.0). Automatic Fluid Type: Dexron II or equivalent ATF. Consult manual for specific MB specification (e.g., MB 236.6). Clutch Type: Hydraulically actuated single dry plate clutch for manual transmission. 📐 Dimensions Exterior Body Styles: Coupe (C123) Weights Curb Weight: Approximately 1450-1550 kg (3197-3417 lbs) depending on equipment. 🛡️ Safety Features Ratings Crash Testing: NHTSA ratings for this era are generally not comparable to modern standards. Emphasis was on structural integrity and passive safety features. Active Features Brake Assist: Not present in the modern sense; emphasis on robust hydraulic braking. Passive Features Airbags: Not standard on this model year. Seatbelts: Standard front seatbelts, with options for rear seatbelts. Three-point inertial reel belts were becoming more common. Structure: Reinforced body structure, crumple zones designed for the era. 💡 Technology Features Infotainment Audio System: Typically an AM/FM radio with cassette player. Some may have upgraded aftermarket systems. Driver Assistance ABS: Optional on some W123 models, but not universally standard. If equipped, the manual...
Lower Panel Removal/Installation, Lubrication of Hinges and Locks, Sunroof Rail Cleaning, Soft Top Inspection
Technical Depth
Depth:
Comprehensive, covering all aspects from routine maintenance to component overhaul and diagnostic procedures.
Diagnostic Procedures:
Includes guidance for troubleshooting common issues and diagnostic checks for various systems.
Specifications:
Provides detailed technical specifications, tolerances, and torque values.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully searchable text
Print Quality
Printability:
All pages printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Authenticity
Source:
Factory Original (stated as 'real files not scans')
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 5-cylinder Diesel
Displacement:
3.0 Liters (2999 cc)
Aspiration:
Naturally Aspirated (for the 300 CD designation, though a turbocharged version, OM617.95x, was common in the US market for similar models like the 300D and 300TD)
Performance
Horsepower:
Approximately 77-83 hp (for naturally aspirated variants, turbocharged versions produced more)
Torque:
Approximately 134-145 lb-ft (for naturally aspirated variants, turbocharged versions produced more)
Fuel System
Injection System:
Bosch Inline Fuel Injection Pump with Mechanical Governor
Fuel Type:
Diesel Fuel
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze/coolant (Mercedes-Benz recommends specific types, consult manual for part numbers like MB 325.0 or equivalent)
Lubrication System
Oil Type:
API CD or CE rated diesel engine oil. Viscosity typically SAE 15W-40 or 10W-40 depending on climate. Consult manual for specific MB specifications.
Oil Capacity:
Approximately 7.5 liters (8 US quarts) with filter change.
Air Intake
Air Filter Type:
Paper element filter, potentially a metal-reinforced cleaning type.
🔧 Transmission
Standard
Type:
4-Speed Manual Transmission (common)
Optional
Type:
4-Speed Automatic Transmission (common)
Features
Manual Fluid Type:
Manual Transmission Fluid (MTF), typically GL-4 rated. Consult manual for specific MB specification (e.g., MB 235.0).
Automatic Fluid Type:
Dexron II or equivalent ATF. Consult manual for specific MB specification (e.g., MB 236.6).
Clutch Type:
Hydraulically actuated single dry plate clutch for manual transmission.
📐 Dimensions
Exterior
Body Styles:
Coupe (C123)
Weights
Curb Weight:
Approximately 1450-1550 kg (3197-3417 lbs) depending on equipment.
🛡️ Safety Features
Ratings
Crash Testing:
NHTSA ratings for this era are generally not comparable to modern standards. Emphasis was on structural integrity and passive safety features.
Active Features
Brake Assist:
Not present in the modern sense; emphasis on robust hydraulic braking.
Passive Features
Airbags:
Not standard on this model year.
Seatbelts:
Standard front seatbelts, with options for rear seatbelts. Three-point inertial reel belts were becoming more common.
Structure:
Reinforced body structure, crumple zones designed for the era.
💡 Technology Features
Infotainment
Audio System:
Typically an AM/FM radio with cassette player. Some may have upgraded aftermarket systems.
Driver Assistance
ABS:
Optional on some W123 models, but not universally standard. If equipped, the manual will cover its operation and servicing.
Connectivity
Connectivity Features:
None by modern standards.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, whichever comes first. Consult manual for precise recommendation.
Air Filter Replacement:
Every 20,000-40,000 km (12,000-25,000 miles), or as needed based on operating conditions.
Fuel Filter Replacement:
Every 20,000-40,000 km (12,000-25,000 miles).
Coolant Flush:
Every 2-3 years or as specified by coolant type.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4. Consult manual for specific Mercedes-Benz specification (e.g., MB 331.0).
Power Steering Fluid:
Hydraulic fluid, often MB specific. Consult manual for specification (e.g., MB 236.3).
Known Issues
Diesel Engine:
Glow plug issues, injector pump wear, vacuum leaks, potential for head gasket issues if overheated. OM617 is generally very robust.
Body:
Rust can be an issue, particularly in wheel arches, rocker panels, and around windows.
Suspension:
Wear in ball joints, bushings, and tie rod ends is common with age and mileage.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Mercedes-Benz has a long history of producing durable and engineering-forward vehicles, particularly in the diesel segment.
Model Evolution
W123 Lineage:
The W123 chassis was a highly successful series for Mercedes-Benz, known for its exceptional build quality and longevity. The 300 CD was the coupe variant powered by the diesel engine.
Production
Production Period:
W123 chassis produced from 1976 to 1985. The 300 CD model specifically was produced from 1977 to 1985.
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific design awards for the 300 CD coupe might not be prominently advertised, the W123 series was widely praised for its elegant and timeless design.
Ratings
Reliability Rankings:
The W123 chassis, particularly with the OM617 engine, is consistently ranked as one of the most reliable and durable vehicles ever produced by automotive publications and enthusiast groups.
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