🏷️ Basic Information Identification Make: Mercedes-Benz Model: 190 (W201) Sub Models Covered: 190, 190D, 190DB, 190SL Product Name: Mercedes Benz 190 190D 190DB 190SL Complete Workshop Service Repair Manual 👋 Introduction Market Position Introduction: The Mercedes-Benz 190 (W201) was a pivotal model that redefined the compact executive sedan segment, offering Mercedes-Benz engineering and quality at a more accessible price point. This manual is essential for owners and independent mechanics aiming to maintain and repair these enduring vehicles. Competitive Analysis Introduction: Competed against luxury compacts like the BMW 3 Series, Audi 80/90, and Volvo 240 series. Its robust build, advanced suspension, and range of efficient engines (especially the diesel variants) set it apart. Key Features Introduction: The W201 was praised for its over-engineered construction, sophisticated multi-link rear suspension, and solid safety features for its time. This manual captures that meticulous design, providing detailed guidance for its upkeep. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Digital Downloadable (PDF) All Models Covered: Yes (All Models, Engines, Trim, Transmissions) Page Count Page Count: Estimated 1000+ pages (typical for comprehensive workshop manuals of this era) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, tuning, lubrication, cooling, fuel injection systems (gasoline and diesel), emissions control Engine Electrical: Ignition system, starting system, charging system, ECU diagnostics and repair Transmission: Manual and automatic transmission overhaul, clutch system, torque converter Drivetrain: Driveshafts, axles, differentials Suspension: Front and rear suspension components, shock absorbers, springs, alignment specifications Steering: Steering gearbox, power steering system, steering column Brakes: Brake system components, hydraulic system, ABS (if applicable), disc and drum brake repair Electrical System: Wiring diagrams, lighting, instrumentation, power windows, central locking, wiper system Bodywork And Chassis: Body panel repair, interior trim, glass replacement, welding procedures HVAC: Heating, ventilation, and air conditioning system service and repair Fuel System Diesel: Diesel fuel injection system components, troubleshooting, and repair for OM601 and OM602 engines. Exhaust System: Components, inspection, and replacement of exhaust manifolds, pipes, catalytic converter, and mufflers. Cooling System: Radiator, water pump, thermostat, hoses, and fan service and replacement. Wheel Hub Bearings: Inspection, replacement, and adjustment of wheel bearings. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups Diagnostics: Troubleshooting guides, symptom analysis, diagnostic flowcharts Repair: Component removal, installation, adjustment, and overhaul Rebuild: Complete engine and transmission rebuild procedures Wiring Diagrams: Detailed electrical schematics for all systems Torque Specifications: Precise torque values for all fasteners Special Tools: Identification and use of specialized tools Cylinder Head Removal: Step-by-step guide for removing and reinstalling cylinder heads, including torque sequences. Suspension Alignment: Specifications and procedures for front and rear wheel alignment, camber, caster, and toe angles. Electrical Troubleshooting: Systematic approach to diagnosing electrical faults using wiring diagrams and multimeter readings. Body Repair Welding: Guidance on common body rust repairs, including welding techniques and preparation for painting. Brake Bleeding: Procedures for bleeding hydraulic brake systems, including those with ABS. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Fuel Pump Replacement: Detailed steps for replacing mechanical and electric fuel pumps, including pressure testing. Injector Service Diesel: Procedure for removing, testing, and replacing diesel injectors. Timing Belt Chain: Information on timing chain replacement (M102, M103) and procedures for ensuring correct timing alignment. Differential Service: Rear differential fluid change, seal replacement, and overhaul procedures. Engine Rebuild Specs: Piston ring gap, bearing clearance, valve seat angles, and other critical internal engine specifications for rebuilding. Ignition Timing: Setting and verifying ignition timing for gasoline engines. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Likely searchable if OCR applied, otherwise image-based Print Quality Print Quality: High quality, clear text and legible diagrams Binding Type Binding Type: Digital (no physical binding) Paper Type Paper Type: Digital (no physical paper) Usability Device Compatibility: All PC & MAC Computers, tablets, mobile phones Software Requirements: Adobe Reader (free download) Printing Options: Printable by page, chapter, or entire manual ⚙️ Engine Specifications Primary Engine Engine Family: M102 (Gasoline), OM601 (Diesel), OM602 (Diesel) Gasoline Engines: 190: 2.0L (1997cc) I4 (M102.910), 190E: 2.3L (2299cc) I4 (M102.985), 190E 2.6: 2.6L (2597cc) I6 (M103.942) Diesel Engines: 190D: 2.0L (1997cc) I4 Diesel (OM601.912), 190D 2.5: 2.5L (2497cc) I5 Diesel (OM602.912) Diesel Turbo: 190D 2.5 Turbo: 2.5L (2497cc) I5 Turbo Diesel (OM602.962) Performance Gasoline Hp Range: Approx. 90-147 hp depending on engine variant Diesel Hp Range: Approx. 70-90 hp (naturally aspirated), 125 hp (turbo) Fuel System Gasoline Fuel Delivery: Carburetor (some early models) or Bosch K-Jetronic/KE-Jetronic fuel injection Diesel Fuel Delivery: Bosch inline injection pump or rotary injection pump 🔧 Transmission Standard Standard Transmission: 4-speed or 5-speed manual transmission Optional Optional Transmission: 4-speed or 5-speed automatic transmission (722.4 series) Features Transmission Features: Overdrive gear in 5-speed manual and automatic transmissions for improved fuel economy and reduced engine noise. 📐 Dimensions Exterior Length: Approx. 4420-4445 mm (depending on model/year) Width: Approx....