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1999 Mercedes A-Class (W168) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: A-Class Model Code: W168 Year: 1999 Codes Chassis Code: W168 👋 Introduction Market Position Segment: Compact/Small Family Car Target Audience: Younger demographics, urban dwellers seeking premium quality in a compact package Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane Key Features Unique Selling Proposition: Sandwich construction for safety and interior space, innovative compact packaging Brand Perception: Premium build quality, advanced engineering, safety 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Model Variants Covered: All A-Class (W168) models Repair Scope: A-Z, all repairs Page Count Estimated Pages: High (typical for dealership-level manuals, often 1000+ pages) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English (presumed, based on typical sales) Format Format: Print (or digital equivalent like PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (diagnosis, overhaul, timing, cooling, lubrication) Engine Electrical: Yes (ignition, starting, charging, sensors, ECU) Fuel System: Yes (injection, fuel pump, lines, sensors) Transmission Manual: Yes (operation, diagnosis, overhaul) Transmission Automatic: Yes (operation, diagnosis, overhaul) Drivetrain: Yes (drive shafts, differentials) Suspension: Yes (front/rear suspension components, alignment, shock absorbers) Steering: Yes (power steering system, components, geometry) Brakes: Yes (ABS, hydraulic system, discs, pads, calipers) Electrical System: Yes (wiring diagrams, lighting, instruments, body electronics) Climate Control: Yes (HVAC system, components, diagnosis) Body And Chassis: Yes (structural components, panels, doors, glass) Interior: Yes (trim, seats, dashboard) Safety Systems: Yes (airbags, seatbelts) Procedures Included Routine Maintenance: Yes (oil changes, filter replacements, inspections) Diagnostics: Yes (troubleshooting guides, symptom-based diagnosis) Repair Procedures: Yes (step-by-step instructions for all major components) Overhaul Procedures: Yes (engine, transmission, major assemblies) Component Replacement: Yes (all major parts) Specifications And Data: Yes (torque values, clearances, fluid levels) Wiring Diagrams: Yes (detailed electrical schematics) Special Tools: Yes (identification and usage) Technical Depth Depth: Expert/Dealership Level (complete rebuild and advanced diagnostics) 📊 Manual Specifications File Format Digital Format: PDF (likely, if digital) Print Quality Print Quality: High resolution, clear diagrams (typical for official manuals) Binding Type Binding: Spiral bound or perfect bound (for printed versions) Paper Type Paper Type: Durable, often gloss or matte finish paper ⚙️ Engine Specifications Primary Engine Engine Code Examples: M166 (e.g., A140, A160), M111 (e.g., A190, A210 Evolution) Displacement Range: 1.4L to 2.1L Configuration: Inline 4-cylinder Cylinder Head: DOHC (Double Overhead Camshaft) Performance Horsepower Range: Approx. 82 hp to 125 hp Torque Range: Approx. 130 Nm to 190 Nm Fuel System Fuel Injection: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Gasoline) Engine Management ECM Examples: Bosch Motronic 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual Optional Transmission Type 2: Autotronic (Continuously Variable Transmission - CVT) Features Autotronic Notes: Early generation CVT, can be sensitive to maintenance. Fluid Specifications Manual Transmission Fluid: MB 235.10 (e.g., SAE 75W-85) Autotronic Transmission Fluid: MB 236.20 (Specific CVT fluid, critical for longevity) 📐 Dimensions Exterior Length: Approx. 3626 mm (standard wheelbase) Width: Approx. 1719 mm Height: Approx. 1591 mm Interior Wheelbase: Approx. 2373 mm Passenger Volume: Good for its class due to 'sandwich' design Cargo Cargo Volume Seats Up: Approx. 390 liters Weights Curb Weight Range: Approx. 1100 kg - 1250 kg Gross Vehicle Weight Rating Gvwr: Varies by model, typically around 1600 kg - 1700 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (early testing phase for many models, but good for its class and time) Active Features ABS: Standard on most models Esp: Optional on some models, standard on later/higher trims Passive Features Airbags: Driver, Passenger, Side (optional/standard depending on trim) Seatbelts: Pre-tensioners and force limiters 💡 Technology Features Infotainment Head Unit: Factory fitted Mercedes-Benz audio systems (radio/cassette, optional CD player) Speaker System: Factory speaker configurations (e.g., 4 or 6 speakers) Driver Assistance Cruise Control: Optional on many models Connectivity Pre Wiring: Optional pre-wiring for car phones available on some models 🔧 Maintenance Service Intervals Oil Change Interval Typical: Every 15,000 km or 12 months, whichever comes first (flexible service system) Air Filter Replacement Typical: Every 30,000 - 60,000 km (depending on conditions) Spark Plug Replacement Typical: Every 60,000 - 100,000 km (depending on plug type) Brake Fluid Change Typical: Every 2 years Fluid Specifications Engine Oil Specification: MB 229.1 or MB 229.3 (e.g., SAE 5W-40, 10W-40, 5W-30 depending on climate and specific engine) Coolant Specification: MB 325.0 (Antifreeze/Coolant concentrate, typically silicate-free) Power Steering Fluid: MB 343.0 or MB 345.0 (Hydraulic fluid, check manual for specific type) Known Issues Autotronic Transmission: Can be prone to wear if not serviced with the correct fluid. Actuator failures. Engine Mounts: Can degrade over time, leading to vibration. Suspension Components: Ball joints and bushings can wear, affecting handling and ride quality. Window Regulators: Can fail, especially on older models. Corrosion: Can occur in certain areas, particularly around wheel arches and sills on cars used in areas with salt. 📚 Vehicle History Brand Heritage Manufacturer:...
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1999 Mercedes A-Class (W168) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
A-Class
Model Code:
W168
Year:
1999
Codes
Chassis Code:
W168
👋 Introduction
Market Position
Segment:
Compact/Small Family Car
Target Audience:
Younger demographics, urban dwellers seeking premium quality in a compact package
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane
Key Features
Unique Selling Proposition:
Sandwich construction for safety and interior space, innovative compact packaging
Brand Perception:
Premium build quality, advanced engineering, safety
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Model Variants Covered:
All A-Class (W168) models
Repair Scope:
A-Z, all repairs
Page Count
Estimated Pages:
High (typical for dealership-level manuals, often 1000+ pages)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English (presumed, based on typical sales)
Format
Format:
Print (or digital equivalent like PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (diagnosis, overhaul, timing, cooling, lubrication)
Engine Electrical:
Yes (ignition, starting, charging, sensors, ECU)
Fuel System:
Yes (injection, fuel pump, lines, sensors)
Transmission Manual:
Yes (operation, diagnosis, overhaul)
Transmission Automatic:
Yes (operation, diagnosis, overhaul)
Drivetrain:
Yes (drive shafts, differentials)
Suspension:
Yes (front/rear suspension components, alignment, shock absorbers)
Steering:
Yes (power steering system, components, geometry)
Brakes:
Yes (ABS, hydraulic system, discs, pads, calipers)
Electrical System:
Yes (wiring diagrams, lighting, instruments, body electronics)
Climate Control:
Yes (HVAC system, components, diagnosis)
Body And Chassis:
Yes (structural components, panels, doors, glass)
Interior:
Yes (trim, seats, dashboard)
Safety Systems:
Yes (airbags, seatbelts)
Procedures Included
Routine Maintenance:
Yes (oil changes, filter replacements, inspections)
Diagnostics:
Yes (troubleshooting guides, symptom-based diagnosis)
Repair Procedures:
Yes (step-by-step instructions for all major components)
Overhaul Procedures:
Yes (engine, transmission, major assemblies)
Component Replacement:
Yes (all major parts)
Specifications And Data:
Yes (torque values, clearances, fluid levels)
Wiring Diagrams:
Yes (detailed electrical schematics)
Special Tools:
Yes (identification and usage)
Technical Depth
Depth:
Expert/Dealership Level (complete rebuild and advanced diagnostics)
📊 Manual Specifications
File Format
Digital Format:
PDF (likely, if digital)
Print Quality
Print Quality:
High resolution, clear diagrams (typical for official manuals)
Binding Type
Binding:
Spiral bound or perfect bound (for printed versions)
Paper Type
Paper Type:
Durable, often gloss or matte finish paper
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
M166 (e.g., A140, A160), M111 (e.g., A190, A210 Evolution)
Displacement Range:
1.4L to 2.1L
Configuration:
Inline 4-cylinder
Cylinder Head:
DOHC (Double Overhead Camshaft)
Performance
Horsepower Range:
Approx. 82 hp to 125 hp
Torque Range:
Approx. 130 Nm to 190 Nm
Fuel System
Fuel Injection:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (Gasoline)
Engine Management
ECM Examples:
Bosch Motronic
🔧 Transmission
Standard
Transmission Type 1:
5-Speed Manual
Optional
Transmission Type 2:
Autotronic (Continuously Variable Transmission - CVT)
Features
Autotronic Notes:
Early generation CVT, can be sensitive to maintenance.
Fluid Specifications
Manual Transmission Fluid:
MB 235.10 (e.g., SAE 75W-85)
Autotronic Transmission Fluid:
MB 236.20 (Specific CVT fluid, critical for longevity)
📐 Dimensions
Exterior
Length:
Approx. 3626 mm (standard wheelbase)
Width:
Approx. 1719 mm
Height:
Approx. 1591 mm
Interior
Wheelbase:
Approx. 2373 mm
Passenger Volume:
Good for its class due to 'sandwich' design
Cargo
Cargo Volume Seats Up:
Approx. 390 liters
Weights
Curb Weight Range:
Approx. 1100 kg - 1250 kg
Gross Vehicle Weight Rating Gvwr:
Varies by model, typically around 1600 kg - 1700 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars (early testing phase for many models, but good for its class and time)
Active Features
ABS:
Standard on most models
Esp:
Optional on some models, standard on later/higher trims
Passive Features
Airbags:
Driver, Passenger, Side (optional/standard depending on trim)
Seatbelts:
Pre-tensioners and force limiters
💡 Technology Features
Infotainment
Head Unit:
Factory fitted Mercedes-Benz audio systems (radio/cassette, optional CD player)
Speaker System:
Factory speaker configurations (e.g., 4 or 6 speakers)
Driver Assistance
Cruise Control:
Optional on many models
Connectivity
Pre Wiring:
Optional pre-wiring for car phones available on some models
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 15,000 km or 12 months, whichever comes first (flexible service system)
Air Filter Replacement Typical:
Every 30,000 - 60,000 km (depending on conditions)
Spark Plug Replacement Typical:
Every 60,000 - 100,000 km (depending on plug type)
Brake Fluid Change Typical:
Every 2 years
Fluid Specifications
Engine Oil Specification:
MB 229.1 or MB 229.3 (e.g., SAE 5W-40, 10W-40, 5W-30 depending on climate and specific engine)
Coolant Specification:
MB 325.0 (Antifreeze/Coolant concentrate, typically silicate-free)
Power Steering Fluid:
MB 343.0 or MB 345.0 (Hydraulic fluid, check manual for specific type)
Known Issues
Autotronic Transmission:
Can be prone to wear if not serviced with the correct fluid. Actuator failures.
Engine Mounts:
Can degrade over time, leading to vibration.
Suspension Components:
Ball joints and bushings can wear, affecting handling and ride quality.
Window Regulators:
Can fail, especially on older models.
Corrosion:
Can occur in certain areas, particularly around wheel arches and sills on cars used in areas with salt.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz, known for luxury, engineering, and safety.
Model Evolution
Introduction Date:
1997
Design Philosophy:
Compact car with an emphasis on safety, space efficiency, and Mercedes-Benz quality.
Generation:
First Generation (W168)
Production
Production Years:
1997-2004
Manufacturing Location:
Rastatt, Germany
🏆 Awards & Recognition
Recognitions
Design Awards:
None specifically prominent for the 1999 model year, but the overall design was critically acclaimed for its innovation.
Ratings
Safety Organization Ratings:
Euro NCAP 4 Stars (as mentioned in safety section)
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