1999 Mercedes A-Class (W168) Service and Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: A-Class Model Code: W168 Year: 1999 Codes Chassis Code: W168 👋 Introduction Market Position Segment: Compact/Small Family Car Target Audience: Younger demographics, urban dwellers seeking premium quality in a compact package Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane Key Features Unique Selling Proposition: Sandwich construction for safety and interior space, innovative compact packaging Brand Perception: Premium build quality, advanced engineering, safety 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Model Variants Covered: All A-Class (W168) models Repair Scope: A-Z, all repairs Page Count Estimated Pages: High (typical for dealership-level manuals, often 1000+ pages) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English (presumed, based on typical sales) Format Format: Print (or digital equivalent like PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (diagnosis, overhaul, timing, cooling, lubrication) Engine Electrical: Yes (ignition, starting, charging, sensors, ECU) Fuel System: Yes (injection, fuel pump, lines, sensors) Transmission Manual: Yes (operation, diagnosis, overhaul) Transmission Automatic: Yes (operation, diagnosis, overhaul) Drivetrain: Yes (drive shafts, differentials) Suspension: Yes (front/rear suspension components, alignment, shock absorbers) Steering: Yes (power steering system, components, geometry) Brakes: Yes (ABS, hydraulic system, discs, pads, calipers) Electrical System: Yes (wiring diagrams, lighting, instruments, body electronics) Climate Control: Yes (HVAC system, components, diagnosis) Body And Chassis: Yes (structural components, panels, doors, glass) Interior: Yes (trim, seats, dashboard) Safety Systems: Yes (airbags, seatbelts) Procedures Included Routine Maintenance: Yes (oil changes, filter replacements, inspections) Diagnostics: Yes (troubleshooting guides, symptom-based diagnosis) Repair Procedures: Yes (step-by-step instructions for all major components) Overhaul Procedures: Yes (engine, transmission, major assemblies) Component Replacement: Yes (all major parts) Specifications And Data: Yes (torque values, clearances, fluid levels) Wiring Diagrams: Yes (detailed electrical schematics) Special Tools: Yes (identification and usage) Technical Depth Depth: Expert/Dealership Level (complete rebuild and advanced diagnostics) 📊 Manual Specifications File Format Digital Format: PDF (likely, if digital) Print Quality Print Quality: High resolution, clear diagrams (typical for official manuals) Binding Type Binding: Spiral bound or perfect bound (for printed versions) Paper Type Paper Type: Durable, often gloss or matte finish paper ⚙️ Engine Specifications Primary Engine Engine Code Examples: M166 (e.g., A140, A160), M111 (e.g., A190, A210 Evolution) Displacement Range: 1.4L to 2.1L Configuration: Inline 4-cylinder Cylinder Head: DOHC (Double Overhead Camshaft) Performance Horsepower Range: Approx. 82 hp to 125 hp Torque Range: Approx. 130 Nm to 190 Nm Fuel System Fuel Injection: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Gasoline) Engine Management ECM Examples: Bosch Motronic 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual Optional Transmission Type 2: Autotronic (Continuously Variable Transmission - CVT) Features Autotronic Notes: Early generation CVT, can be sensitive to maintenance. Fluid Specifications Manual Transmission Fluid: MB 235.10 (e.g., SAE 75W-85) Autotronic Transmission Fluid: MB 236.20 (Specific CVT fluid, critical for longevity) 📐 Dimensions Exterior Length: Approx. 3626 mm (standard wheelbase) Width: Approx. 1719 mm Height: Approx. 1591 mm Interior Wheelbase: Approx. 2373 mm Passenger Volume: Good for its class due to 'sandwich' design Cargo Cargo Volume Seats Up: Approx. 390 liters Weights Curb Weight Range: Approx. 1100 kg - 1250 kg Gross Vehicle Weight Rating Gvwr: Varies by model, typically around 1600 kg - 1700 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (early testing phase for many models, but good for its class and time) Active Features ABS: Standard on most models Esp: Optional on some models, standard on later/higher trims Passive Features Airbags: Driver, Passenger, Side (optional/standard depending on trim) Seatbelts: Pre-tensioners and force limiters 💡 Technology Features Infotainment Head Unit: Factory fitted Mercedes-Benz audio systems (radio/cassette, optional CD player) Speaker System: Factory speaker configurations (e.g., 4 or 6 speakers) Driver Assistance Cruise Control: Optional on many models Connectivity Pre Wiring: Optional pre-wiring for car phones available on some models 🔧 Maintenance Service Intervals Oil Change Interval Typical: Every 15,000 km or 12 months, whichever comes first (flexible service system) Air Filter Replacement Typical: Every 30,000 - 60,000 km (depending on conditions) Spark Plug Replacement Typical: Every 60,000 - 100,000 km (depending on plug type) Brake Fluid Change Typical: Every 2 years Fluid Specifications Engine Oil Specification: MB 229.1 or MB 229.3 (e.g., SAE 5W-40, 10W-40, 5W-30 depending on climate and specific engine) Coolant Specification: MB 325.0 (Antifreeze/Coolant concentrate, typically silicate-free) Power Steering Fluid: MB 343.0 or MB 345.0 (Hydraulic fluid, check manual for specific type) Known Issues Autotronic Transmission: Can be prone to wear if not serviced with the correct fluid. Actuator failures. Engine Mounts: Can degrade over time, leading to vibration. Suspension Components: Ball joints and bushings can wear, affecting handling and ride quality. Window Regulators: Can fail, especially on older models. Corrosion: Can occur in certain areas, particularly around wheel arches and sills on cars used in areas with salt. 📚 Vehicle History Brand Heritage Manufacturer:...