Mercedes Benz W114 W115 Complete Workshop Service Repair Manual 1968 1969 1970 1971 1972 1973 1974 1975 1976
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W114/W115 Common Names: Stroke-8, /8 Series Codes Chassis Code: W114 (6-cylinder), W115 (4-cylinder) 👋 Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, independent repair shops working on classic Mercedes-Benz vehicles. Value Proposition: Enables owners to perform their own maintenance and repairs, saving significant costs and maintaining vehicle value. Competitive Analysis Competitors: Original Mercedes-Benz factory service manuals (often expensive and difficult to find), Haynes/Chilton manuals (may lack the depth and detail of factory procedures). Key Features Ease Of Use: Step-by-step instructions and pictures make complex procedures accessible. Accessibility: Downloadable to PC, Mac, tablets, and smartphones for convenient access. Ownership Permanence: Once downloaded, the manual is yours to keep forever. 📋 Manual Details Coverage Areas Years Covered: 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976 Models Covered: All W114 and W115 variants, including all engine types, transmission options, and trim levels. Page Count Estimated Pages: Extensive, comprehensive coverage implies several hundred pages (exact number not specified, but typical for a complete workshop manual). Manual Type Type: Complete Workshop Service and Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, disassembly, assembly, internal components, cooling system, lubrication system, fuel system, exhaust system. Engine Performance: Ignition system, carburation/fuel injection, emissions control, engine tuning and diagnostics. Transmission: Manual and automatic transmission service, overhaul, operation, and troubleshooting. Drivetrain: Clutch, driveshaft, differential, axles, and wheel bearings. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures. Steering: Steering gear, linkage, power steering system, troubleshooting. Brakes: Brake system diagnosis, hydraulic components (master cylinder, wheel cylinders, calipers), brake pads/shoes, brake lines, parking brake, troubleshooting. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting system, gauges, switches, fuses, relays, troubleshooting. Body And Chassis: Body panel repair, doors, windows, locks, trim, weatherstripping, frame and chassis components. Heating And Air Conditioning: HVAC system components, operation, maintenance, and troubleshooting. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, lubrication. Diagnostics: Troubleshooting guides, symptom-based diagnostics, common fault finding. Repair: Step-by-step repair procedures for all major and minor components. Overhaul: Complete engine, transmission, and differential overhaul procedures. Installation: Component installation and replacement guides. Technical Depth Depth: Comprehensive; covers everything from routine maintenance and minor repairs to complete engine rebuilds and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text within the PDF, allowing for quick access to specific topics. Print Quality Printability: High quality, printable on demand (individual pages, chapters, or entire manual). Binding Type Binding: N/A (Digital download, user prints and binds as desired) Paper Type Paper Type: N/A (Digital download, user selects paper type if printing) ⚙️ Engine Specifications Primary Engine Engine Family: M114, M115 (petrol); OM601, OM615, OM616, OM617 (diesel) Engine Variants Petrol Engines: 2.0L Inline-4 (M115), 2.3L Inline-4 (M115), 2.5L Inline-6 (M114), 2.8L Inline-6 (M114) Diesel Engines: 2.0L Inline-4 Diesel (OM615), 2.2L Inline-4 Diesel (OM615), 2.4L Inline-4 Diesel (OM616), 3.0L Inline-5 Diesel (OM617) Performance Horsepower Range: Approximately 70 hp (diesel) to 140 hp (petrol), depending on specific engine and market. Torque Range: Varies significantly by engine, but generally adequate for the era. Fuel System Carburetion: Zenith or Solex carburetors on most petrol engines. Injection: Bosch mechanical fuel injection on some later or performance-oriented models. Diesel Injection: Bosch inline injection pumps for diesel engines. 🔧 Transmission Standard Manual Transmission: 4-speed and 5-speed manual transmissions were available. Optional Automatic Transmission: 3-speed automatic transmission (e.g., 'Hydrak') was a common option. Features Clutch: Single dry plate clutch for manual transmissions. 📐 Dimensions Exterior Body Styles: 4-door Sedan (Saloon), 5-door Estate (Station Wagon - 'Universal'), 2-door Coupe (W114 only). Weights Curb Weight: Approximately 1300-1500 kg (2866-3307 lbs) depending on body style and engine. 🛡️ Safety Features Ratings Era Appropriateness: Designed to meet safety standards of the 1960s and 1970s. Lacked modern safety features like airbags or ABS. Active Features Braking System: Front disc brakes, rear drum brakes. Power assisted on most models. Passive Features Body Construction: Integral body construction with crumple zones (advanced for its time). Seat Belts: Lap and shoulder belts (front), lap belts (rear), often optional or not fitted on very early models. 💡 Technology Features Infotainment Audio System: Typically analog radios, often with AM/FM. Cassette players became available later in the production run. Driver Assistance Features: None by modern standards. Focus was on mechanical reliability and basic comfort. Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change: Typically every 3,000-5,000 miles (5,000-8,000 km) or annually, depending on oil quality and driving conditions. Tune Up: Spark plug replacement, ignition timing adjustment, carburetor adjustment, filter replacement as per schedule (e.g., every 15,000-20,000 miles). Fluid Specifications Engine Oil: API SG or SF equivalent, viscosity typically SAE 20W-50 or 10W-40 depending on climate. Manual specifies exact grades. Coolant: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio)....
Enthusiasts, DIY mechanics, independent repair shops working on classic Mercedes-Benz vehicles.
Value Proposition:
Enables owners to perform their own maintenance and repairs, saving significant costs and maintaining vehicle value.
Competitive Analysis
Competitors:
Original Mercedes-Benz factory service manuals (often expensive and difficult to find), Haynes/Chilton manuals (may lack the depth and detail of factory procedures).
Key Features
Ease Of Use:
Step-by-step instructions and pictures make complex procedures accessible.
Accessibility:
Downloadable to PC, Mac, tablets, and smartphones for convenient access.
Ownership Permanence:
Once downloaded, the manual is yours to keep forever.
Approximately 70 hp (diesel) to 140 hp (petrol), depending on specific engine and market.
Torque Range:
Varies significantly by engine, but generally adequate for the era.
Fuel System
Carburetion:
Zenith or Solex carburetors on most petrol engines.
Injection:
Bosch mechanical fuel injection on some later or performance-oriented models.
Diesel Injection:
Bosch inline injection pumps for diesel engines.
🔧 Transmission
Standard
Manual Transmission:
4-speed and 5-speed manual transmissions were available.
Optional
Automatic Transmission:
3-speed automatic transmission (e.g., 'Hydrak') was a common option.
Features
Clutch:
Single dry plate clutch for manual transmissions.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan (Saloon), 5-door Estate (Station Wagon - 'Universal'), 2-door Coupe (W114 only).
Weights
Curb Weight:
Approximately 1300-1500 kg (2866-3307 lbs) depending on body style and engine.
🛡️ Safety Features
Ratings
Era Appropriateness:
Designed to meet safety standards of the 1960s and 1970s. Lacked modern safety features like airbags or ABS.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Power assisted on most models.
Passive Features
Body Construction:
Integral body construction with crumple zones (advanced for its time).
Seat Belts:
Lap and shoulder belts (front), lap belts (rear), often optional or not fitted on very early models.
💡 Technology Features
Infotainment
Audio System:
Typically analog radios, often with AM/FM. Cassette players became available later in the production run.
Driver Assistance
Features:
None by modern standards. Focus was on mechanical reliability and basic comfort.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles (5,000-8,000 km) or annually, depending on oil quality and driving conditions.
Tune Up:
Spark plug replacement, ignition timing adjustment, carburetor adjustment, filter replacement as per schedule (e.g., every 15,000-20,000 miles).
Fluid Specifications
Engine Oil:
API SG or SF equivalent, viscosity typically SAE 20W-50 or 10W-40 depending on climate. Manual specifies exact grades.
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Mercedes-Benz specifies proprietary coolants.
Brake Fluid:
DOT 3 or DOT 4 (low viscosity) glycol-based brake fluid.
Automatic Transmission Fluid:
Dexron II or equivalent automatic transmission fluid.
Manual Transmission Fluid:
GL-4 gear oil, typically SAE 80W-90 or SAE 75W-90.
Known Issues
Rust And Corrosion:
Common issue in areas with salt exposure, particularly wheel arches, rocker panels, and underbody.
Carburetor Issues:
Zenith/Solex carburetors can be finicky and require regular adjustment or rebuilding for smooth operation.
Vacuum Lines:
Degradation of rubber vacuum lines can lead to performance issues and rough idling.
Bushing Wear:
Rubber suspension and steering bushings can wear out over time, leading to noise and sloppy handling.
Thermo-Time Switch:
Failure of the thermo-time switch on fuel-injected models can cause starting problems when cold.
📚 Vehicle History
Brand Heritage
Legacy:
Part of Mercedes-Benz's push for wider market appeal and durability, bridging the gap between entry-level and luxury models.
Model Evolution
Introduction:
Introduced in 1968, succeeding the W108/W109 S-Class predecessor and replacing the smaller W110 'Fintail'.
Key Innovations:
Introduced McPherson struts front suspension, and refined body-on-chassis (for estate) and unibody construction for improved safety and ride.
Production
Production Period:
1968 – 1976
Manufacturing Locations:
Mainly Germany, with production also in other countries under license or CKD assembly.
🏆 Awards & Recognition
Recognitions
Reputation:
Widely recognized for its robust engineering, durability, and build quality, a hallmark of Mercedes-Benz during this era. Often considered a classic and highly collectible vehicle.
Ratings
Reliability:
Generally high reliability and longevity when properly maintained.
Certifications
Certification:
Manufactured to Mercedes-Benz's stringent internal quality standards.
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