Mercedes R170 1996-2004 Workshop Service Repair Manual

Regular price: $133.00
Sale price: $133.00
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK-Class Chassis Code: R170 Model Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Codes Engine Codes: M111 (2.0L, 2.3L Supercharged), M112 (3.2L V6), M113 (3.2L V6 Supercharged - AMG) Transmission Codes: 717.4 (5-speed Manual), 5G-Tronic (5-speed Automatic), NAG3 (5-speed Automatic) 👋 Introduction Market Position Segment: Compact premium roadster/sports car. Unique Selling Proposition: Integrated steel and glass Vario-roof, offering coupe versatility and convertible freedom. Competitive Analysis Direct Competitors: BMW Z3, Porsche Boxster (986), Audi TT Roadster, Honda S2000 (later models). Key Features Body Style: Two-door convertible with retractable hardtop (Vario-roof). Engine Options: Four-cylinder (2.0L, 2.3L Supercharged) and V6 (3.2L) powertrains, plus AMG variant. Driving Dynamics: Rear-wheel drive, balanced chassis, focus on sporty handling. Manual Utility Target User: Professional technicians, DIY enthusiasts, and owners seeking in-depth maintenance and repair knowledge. Value Proposition: Provides accurate, official procedures to maintain vehicle integrity, diagnose issues, and perform repairs, saving time and money compared to dealership service. 📋 Manual Details Coverage Areas General Coverage: Complete Workshop Service Repair Manual Download Specific Systems Covered: Engine mechanical, Engine electrical, Fuel system, Exhaust system, Cooling system, Lubrication system, Ignition system, Drive axles, Suspension (front and rear), Steering, Brakes (including ABS/ESP), Transmission (manual and automatic), Body electrical, Climate control, HVAC, Body panels, Convertible top (Vario-roof) operation and repair, Interior trim, Diagnostic procedures, Wiring diagrams Page Count Estimated Pages: Hundreds (Specific number not provided, implies comprehensive) Manual Type Type: Workshop Service Repair Manual (Official Factory Style) Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical and electrical, fuel delivery, ignition, exhaust, cooling, lubrication, transmission diagnostics and repair, drive shafts, differential Chassis: Front and rear suspension systems, steering system (hydraulic power steering), brake system (hydraulic, ABS, ESP components), wheel bearings, hub assemblies Body And Interior: Body panel removal/installation, convertible Vario-roof system mechanics and hydraulics, interior trim, seat adjustments, airbags, lighting, power accessories (windows, locks), climate control (HVAC), audio systems Electrical And Diagnostics: Complete wiring diagrams for all systems, fuse box locations and functions, diagnostic trouble codes (DTCs), troubleshooting procedures, module identification and functionality Procedures Included Maintenance: Scheduled maintenance items, fluid level checks and changes, filter replacements, spark plug replacement, brake pad/rotor replacement, belt replacement Repair And Rebuild: Engine component removal and installation, transmission overhaul, suspension component replacement, brake system bleeding and component replacement, steering rack replacement, convertible top mechanism repair Diagnostics And Troubleshooting: Systematic diagnostic trees for common faults, identification of symptoms, measurement specifications for sensors and actuators, fault code interpretation and clearing Technical Data And Specifications: Torque specifications for all fasteners, component clearances, fluid capacities and types, electrical component resistance values, performance data Technical Depth Depth: Comprehensive, covering everything from routine maintenance to major component overhauls and advanced diagnostics. 📊 Manual Specifications File Format Format: Digital Download (PDF) Searchability: Likely text-searchable for quick information retrieval. Print Quality Quality: High-resolution, suitable for printing individual sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Completeness Completeness Level: Complete official factory service repair manual. ⚙️ Engine Specifications Primary Engine Model Range Engines: M111: 2.0L (1998cc) Inline-4, 2.3L (2295cc) Supercharged Inline-4; M112: 3.2L (3199cc) V6; M113: 3.2L (3199cc) Supercharged V6 (AMG) Performance 200 Kompressor (M111 E20 Ml): 1998 cc, 192 hp (141 kW) @ 5300 rpm, 270 Nm (199 lb-ft) @ 2500-4900 rpm 230 Kompressor (M111 E23 Ml): 2295 cc, 193 hp (142 kW) @ 5300 rpm, 280 Nm (207 lb-ft) @ 2500-4800 rpm (pre-2001), 204 hp (150 kW) @ 5300 rpm, 289 Nm (213 lb-ft) @ 2500-4900 rpm (2001+) 320 (M112 E32): 3199 cc, 215 hp (158 kW) @ 5700 rpm, 310 Nm (229 lb-ft) @ 3600 rpm 32 Amg Kompressor (M113 E32 Ml): 3199 cc, 354 hp (260 kW) @ 6100 rpm, 450 Nm (332 lb-ft) @ 3500-4000 rpm Fuel System Fuel Delivery: Bosch Motronic electronic fuel injection (ME versions) Fuel Type: Premium Unleaded Gasoline (91-98 RON) Engine Management ECU: Various Bosch Motronic ECUs depending on model year and engine variant. Emission Controls Catalytic Converter: Standard, dual catalytic converters on V6 models. 🔧 Transmission Standard Manual Gearbox: Getrag 717.4 (5-speed manual) for 200 and 230 models. Optional Automatic Gearbox: Mercedes-Benz 5G-Tronic (722.6) 5-speed automatic for 320 and 32 AMG models; NAG3 5-speed automatic for some later models. Features Torque Converter Lockup: Standard on 5G-Tronic automatic transmissions. Fluid Specifications Manual Transmission Fluid: MB Specification 235.10 (e.g., Castrol BOT 341, Fuchs Titan Sintofluid 75W-85) Automatic Transmission Fluid: MB Specification 236.10 / 236.12 (e.g., MB ATF NAG2 FE Plus, Mobil ATF 134) 📐 Dimensions Exterior Length: Approx. 3995 - 4056 mm (157.3 - 159.7 in) Width: Approx. 1715 mm (67.5 in) Height: Approx. 1290 - 1302 mm (50.8 - 51.3 in) Wheelbase: Approx. 2073 mm (81.6 in) Weights Curb Weight: Approx. 1300 - 1450 kg (2866 - 3197 lbs)...

25 people are viewing this right now

Type: Car

Vendor:

Sku: 418458

Collections: ALL Mercedes

Availability: In stock

Tags: 1996 1997 1998 1999 2000 2001 2002 2003 2004 Car Cars Mercedes Misc R170

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

SLK-Class

Chassis Code:

Model Years Covered:

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004

Codes

Engine Codes:

M111 (2.0L, 2.3L Supercharged), M112 (3.2L V6), M113 (3.2L V6 Supercharged - AMG)

Transmission Codes:

717.4 (5-speed Manual), 5G-Tronic (5-speed Automatic), NAG3 (5-speed Automatic)

👋 Introduction

Market Position

Segment:

Compact premium roadster/sports car.

Unique Selling Proposition:

Integrated steel and glass Vario-roof, offering coupe versatility and convertible freedom.

Competitive Analysis

Direct Competitors:

BMW Z3, Porsche Boxster (986), Audi TT Roadster, Honda S2000 (later models).

Key Features

Body Style:

Two-door convertible with retractable hardtop (Vario-roof).

Engine Options:

Four-cylinder (2.0L, 2.3L Supercharged) and V6 (3.2L) powertrains, plus AMG variant.

Driving Dynamics:

Rear-wheel drive, balanced chassis, focus on sporty handling.

Manual Utility

Target User:

Professional technicians, DIY enthusiasts, and owners seeking in-depth maintenance and repair knowledge.

Value Proposition:

Provides accurate, official procedures to maintain vehicle integrity, diagnose issues, and perform repairs, saving time and money compared to dealership service.

📋 Manual Details

Coverage Areas

General Coverage:

Complete Workshop Service Repair Manual Download

Specific Systems Covered:

Engine mechanical, Engine electrical, Fuel system, Exhaust system, Cooling system, Lubrication system, Ignition system, Drive axles, Suspension (front and rear), Steering, Brakes (including ABS/ESP), Transmission (manual and automatic), Body electrical, Climate control, HVAC, Body panels, Convertible top (Vario-roof) operation and repair, Interior trim, Diagnostic procedures, Wiring diagrams

Page Count

Estimated Pages:

Hundreds (Specific number not provided, implies comprehensive)

Manual Type

Type:

Workshop Service Repair Manual (Official Factory Style)

Language

Language:

English

Format

Format:

Downloadable Digital Format (likely PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical and electrical, fuel delivery, ignition, exhaust, cooling, lubrication, transmission diagnostics and repair, drive shafts, differential

Chassis:

Front and rear suspension systems, steering system (hydraulic power steering), brake system (hydraulic, ABS, ESP components), wheel bearings, hub assemblies

Body And Interior:

Body panel removal/installation, convertible Vario-roof system mechanics and hydraulics, interior trim, seat adjustments, airbags, lighting, power accessories (windows, locks), climate control (HVAC), audio systems

Electrical And Diagnostics:

Complete wiring diagrams for all systems, fuse box locations and functions, diagnostic trouble codes (DTCs), troubleshooting procedures, module identification and functionality

Procedures Included

Maintenance:

Scheduled maintenance items, fluid level checks and changes, filter replacements, spark plug replacement, brake pad/rotor replacement, belt replacement

Repair And Rebuild:

Engine component removal and installation, transmission overhaul, suspension component replacement, brake system bleeding and component replacement, steering rack replacement, convertible top mechanism repair

Diagnostics And Troubleshooting:

Systematic diagnostic trees for common faults, identification of symptoms, measurement specifications for sensors and actuators, fault code interpretation and clearing

Technical Data And Specifications:

Torque specifications for all fasteners, component clearances, fluid capacities and types, electrical component resistance values, performance data

Technical Depth

Depth:

Comprehensive, covering everything from routine maintenance to major component overhauls and advanced diagnostics.

📊 Manual Specifications

File Format

Format:

Digital Download (PDF)

Searchability:

Likely text-searchable for quick information retrieval.

Print Quality

Quality:

High-resolution, suitable for printing individual sections or the entire manual.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

Completeness

Completeness Level:

Complete official factory service repair manual.

⚙️ Engine Specifications

Primary Engine

Model Range Engines:

M111: 2.0L (1998cc) Inline-4, 2.3L (2295cc) Supercharged Inline-4; M112: 3.2L (3199cc) V6; M113: 3.2L (3199cc) Supercharged V6 (AMG)

Performance

200 Kompressor (M111 E20 Ml):

1998 cc, 192 hp (141 kW) @ 5300 rpm, 270 Nm (199 lb-ft) @ 2500-4900 rpm

230 Kompressor (M111 E23 Ml):

2295 cc, 193 hp (142 kW) @ 5300 rpm, 280 Nm (207 lb-ft) @ 2500-4800 rpm (pre-2001), 204 hp (150 kW) @ 5300 rpm, 289 Nm (213 lb-ft) @ 2500-4900 rpm (2001+)

320 (M112 E32):

3199 cc, 215 hp (158 kW) @ 5700 rpm, 310 Nm (229 lb-ft) @ 3600 rpm

32 Amg Kompressor (M113 E32 Ml):

3199 cc, 354 hp (260 kW) @ 6100 rpm, 450 Nm (332 lb-ft) @ 3500-4000 rpm

Fuel System

Fuel Delivery:

Bosch Motronic electronic fuel injection (ME versions)

Fuel Type:

Premium Unleaded Gasoline (91-98 RON)

Engine Management

Various Bosch Motronic ECUs depending on model year and engine variant.

Emission Controls

Catalytic Converter:

Standard, dual catalytic converters on V6 models.

🔧 Transmission

Standard

Manual Gearbox:

Getrag 717.4 (5-speed manual) for 200 and 230 models.

Optional

Automatic Gearbox:

Mercedes-Benz 5G-Tronic (722.6) 5-speed automatic for 320 and 32 AMG models; NAG3 5-speed automatic for some later models.

Features

Torque Converter Lockup:

Standard on 5G-Tronic automatic transmissions.

Fluid Specifications

Manual Transmission Fluid:

MB Specification 235.10 (e.g., Castrol BOT 341, Fuchs Titan Sintofluid 75W-85)

Automatic Transmission Fluid:

MB Specification 236.10 / 236.12 (e.g., MB ATF NAG2 FE Plus, Mobil ATF 134)

📐 Dimensions

Exterior

Length:

Approx. 3995 - 4056 mm (157.3 - 159.7 in)

Width:

Approx. 1715 mm (67.5 in)

Height:

Approx. 1290 - 1302 mm (50.8 - 51.3 in)

Wheelbase:

Approx. 2073 mm (81.6 in)

Weights

Curb Weight:

Approx. 1300 - 1450 kg (2866 - 3197 lbs) depending on engine and equipment.

Gross Vehicle Weight Rating:

Approx. 1650 - 1750 kg (3638 - 3858 lbs)

Cargo

Trunk Volume:

Approx. 145 liters (5.1 cu ft) with Vario-roof stowed; 334 liters (11.8 cu ft) with Vario-roof up.

🛡️ Safety Features

Ratings

NHTSA Ratings:

While specific NHTSA ratings for the R170 are not readily available for all years, Mercedes-Benz vehicles of this era generally performed well in crash testing, emphasizing occupant protection.

Active Features

Traction Control:

ASR (Anti-Slip Regulation) standard on most models, ESP (Electronic Stability Program) optional or standard on later/higher trims.

Braking Systems:

ABS (Anti-lock Braking System) standard, Brake Assist (BAS) optional.

Passive Features

Airbags:

Driver and passenger front airbags, optional side airbags.

Rollover Protection:

Integrated roll-over protection bars behind the headrests.

Seatbelts:

Pre-tensioning seatbelts with force limiters, automatic seatbelt extenders (often mounted on B-pillar or seat).

💡 Technology Features

Infotainment

Audio Systems:

Various Becker-branded audio systems with AM/FM radio, CD player (optional), and cassette player. Optional Bose sound system.

Navigation:

Optional COMAND (Cockpit Management and Navigation) system, typically CD-ROM based for navigation data.

Driver Assistance

Cruise Control:

Standard cruise control with speed limiter function.

Parking Assistance:

Optional rear parking sensors (Parktronic) on later models.

Connectivity

Phone Integration:

Optional factory-installed or dealer-added hands-free phone systems with cradle integration.

Comfort Features

Climate Control:

Manual or optional automatic climate control (Thermatic/Teleaid).

Seat Adjustment:

Manual seat adjustment standard, optional power seats with memory.

🔧 Maintenance

Service Intervals

Major Service:

Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first (varies by model year and market). Check the specific manual for precise intervals.

Specific Items By Mileage:

Spark plugs: 100,000 km (60,000 miles) for iridium plugs (check specific engine); Brake fluid: 2 years; Coolant: Initial change at 150,000 km (93,000 miles) or 10 years, then every 2 years or 150,000 km.

Fluid Specifications

Engine Oil Type:

MB Specification 229.5 (e.g., Mobil 1 0W-40, Castrol Edge 0W-40) for most gasoline engines.

Engine Oil Capacity:

Approx. 6.5 - 8.0 liters (6.9 - 8.5 US qt) depending on engine and oil filter. Consult manual for exact fill level.

Coolant Type:

Mercedes-Benz Specification 325.0 (blue coolant, e.g., MB-Approved Antifreeze/Coolant)

Power Steering Fluid:

MB Specification 343.0 (e.g., Pentosin CHF 11S).

Brake Fluid:

DOT 4 Plus (MB Specification 331.0).

Known Issues

Vario Roof System:

Hydraulic leaks in the roof system, malfunctioning sensors or micro-switches, pump motor failure, hydraulic cylinder seal degradation.

Mass Air Flow Sensor:

Can become dirty or fail, leading to rough idle, poor acceleration, and Check Engine Light.

Crankshaft Position Sensor:

Failure can cause intermittent starting problems or the engine to stall.

Ignition Coils:

Can fail, causing misfires, rough running, and Check Engine Light.

O2 Sensors:

Can degrade over time, affecting fuel mixture and emissions.

Suspected Items:

Serpentine belt wear, idler pulleys, tensioners, differential seals, wheel bearing noise.

📚 Vehicle History

Brand Heritage

Parent Company:

Daimler AG (formerly Daimler-Benz AG).

Heritage Focus:

Luxury, engineering excellence, innovation, and safety.

Model Evolution

Introduction Year:

1996.

Facelift:

Minor facelift around 2001/2002, introducing updated bumpers, wheels, interior trim, and engine options (e.g., 320 and 32 AMG models).

Predecessor Successor:

No direct predecessor; succeeded by the R171 SLK-Class.

Production

Manufacturing Location:

Bremen, Germany.

Production Years:

1996 - 2004.

🏆 Awards & Recognition

Recognitions

General Reputation:

Well-regarded for its innovative Vario-roof technology and sporty driving characteristics in its segment. Praised for build quality typical of Mercedes-Benz.

Ratings

Insurance Institute For Highway Safety:

Specific ratings vary by year, but generally performed adequately for its class and era.