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Mercedes R170 2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK-Class Chassis Code: R170 Model Year: 2002 Codes Engine Codes Covered: M111 (2.0L Supercharged I4), M112 (2.6L V6, 3.2L Supercharged V6) Transmission Codes Covered: 722.6 (5-speed Automatic), 717.4 (5-speed Manual) 👋 Introduction Market Position Vehicle Segment: Compact Luxury Sports Roadster Competitive Analysis Competitors: BMW Z3/Z4, Audi TT, Porsche Boxster Key Features Key Selling Points: Variable compression ratio (CGI models), retractable hardtop (Vario-roof), Mercedes-Benz build quality and engineering Target Audience: Enthusiasts seeking a stylish and refined convertible experience with German engineering pedigree 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive factory service and repair Page Count Estimated Pages: Over 1000 Manual Type Manual Type: Workshop Service Repair Manual (WSRM) Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, engine management, fuel injection, ignition, cooling, lubrication, exhaust, emission control Transmission Systems: Manual transmission, automatic transmission (including electronic control), clutch, driveshafts, differentials Braking Systems: Hydraulic system, ABS, ESP, brake discs, pads, calipers, lines, parking brake Suspension Steering: Front suspension, rear suspension, shock absorbers, springs, steering rack, power steering, wheel alignment Electrical Systems: Battery, charging system, starter motor, lighting, body control modules (BCM), comfort systems, wiring diagrams Body Chassis: Body structure, doors, hood, trunk lid, convertible top mechanism, interior trim, exterior trim Climate Control: HVAC system, air conditioning, heating, ventilation, cabin filters Safety Systems Safety Features: Airbags, seatbelts, ABS, ESP, pre-tensioners Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad/disc service, belt replacement Diagnostic Procedures: Troubleshooting guides, fault code interpretation, diagnostic tool usage, component testing Repair Procedures: Engine component removal/installation, transmission overhaul, suspension component replacement, brake system bleeding, electrical component repair Special Procedures: Convertible top hydraulic system service, SmartTop module installation (if applicable), advanced diagnostics Technical Depth Depth: Complete factory-level repair and diagnostic information Diagnostic Tools Covered: STAR Diagnosis System (SDS) procedures where applicable 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Yes (Searchable PDF content) ⚙️ Engine Specifications Primary Engine Engine 1 Variant: SLK 230 Kompressor Engine 1 Code: M111 E23 ML Engine 1 Displacement: 2.3 Liters (2295 cc) Engine 1 Configuration: Inline 4-cylinder, Supercharged Engine 1 Horsepower: 194 hp @ 5500 rpm Engine 1 Torque: 207 lb-ft (280 Nm) @ 2500-4500 rpm Secondary Engine Engine 2 Variant: SLK 32 AMG Kompressor Engine 2 Code: M112 E32 ML Engine 2 Displacement: 3.2 Liters (3199 cc) Engine 2 Configuration: V6, Supercharged (AMG) Engine 2 Horsepower: 354 hp @ 6100 rpm Engine 2 Torque: 332 lb-ft (450 Nm) @ 3500 rpm Performance Compression Ratio 230: 8.8:1 Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ octane) Emission Control: Catalytic Converter, On-Board Diagnostics (OBD-II) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (for SLK 230, SLK 320) Optional Optional Transmission: 5-speed Automatic (722.6, standard on SLK 320, optional on SLK 230) Amg Transmission: 5-speed AMG SPEEDSHIFT Automatic (722.633 for SLK 32 AMG) Features Automatic Features: TouchShift manual shifting mode Manual Gear Ratios: Refer to manual for specific ratios (e.g., 3.45:1 First gear) Automatic Fluid Type: MB 236.10 Automatic Transmission Fluid (ATF) or equivalent 📐 Dimensions Exterior Length: 159.8 inches (4059 mm) Width: 67.9 inches (1725 mm) Height: 50.9 inches (1293 mm) Wheelbase: 82.7 inches (2100 mm) Front Track: 57.6 inches (1463 mm) Rear Track: 57.9 inches (1470 mm) Weights Curb Weight 230: Approx. 3076 lbs (1395 kg) Gross Vehicle Weight Rating: Refer to manual for specific GVWR Towing Capacity: Not recommended/equipped Cargo Trunk Volume Roof Up: Approx. 6.2 cu ft (177 Liters) Trunk Volume Roof Down: Approx. 3.5 cu ft (100 Liters) 🛡️ Safety Features Ratings NHTSA Front Impact: Not extensively rated, but generally high safety standards for its class IIHS Side Impact: Refer to IIHS archives for specific model year ratings Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Stability Program (ESP) - standard on some models/options Passive Features Passive Safety Features: Driver and passenger front airbags, side airbags (optional), roll-over protection system (pop-up hoops) Seatbelts: 3-point inertia-reel seatbelts with pretensioners and force limiters 💡 Technology Features Infotainment Infotainment System: Optional COMAND (Cockpit Management and Navigation) system, standard AM/FM/CD stereo with optional Bose sound system. Driver Assistance Driver Assistance Features: Cruise control, optional rain-sensing wipers, optional heated seats, optional xenon headlamps. Connectivity Connectivity Options: Optional telephone integration (Bluetooth not standard), typically no USB or auxiliary inputs unless aftermarket installed. 🔧 Maintenance Service Intervals Oil Change Interval: 10,000 miles or 12 months (whichever comes first), as indicated by the flexible service system (ASSYST) Major Service Interval: Refer to manual for A/B service indicators and specific mileage/time intervals for spark plugs, belts, and fluids. Fluid Specifications Engine Oil Type: MB 229.5 Synthetic...
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Mercedes R170 2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK-Class
Chassis Code:
R170
Model Year:
2002
Codes
Engine Codes Covered:
M111 (2.0L Supercharged I4), M112 (2.6L V6, 3.2L Supercharged V6)
Transmission Codes Covered:
722.6 (5-speed Automatic), 717.4 (5-speed Manual)
👋 Introduction
Market Position
Vehicle Segment:
Compact Luxury Sports Roadster
Competitive Analysis
Competitors:
BMW Z3/Z4, Audi TT, Porsche Boxster
Key Features
Key Selling Points:
Variable compression ratio (CGI models), retractable hardtop (Vario-roof), Mercedes-Benz build quality and engineering
Target Audience:
Enthusiasts seeking a stylish and refined convertible experience with German engineering pedigree
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive factory service and repair
Page Count
Estimated Pages:
Over 1000
Manual Type
Manual Type:
Workshop Service Repair Manual (WSRM)
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, engine management, fuel injection, ignition, cooling, lubrication, exhaust, emission control
Transmission Systems:
Manual transmission, automatic transmission (including electronic control), clutch, driveshafts, differentials
Braking Systems:
Hydraulic system, ABS, ESP, brake discs, pads, calipers, lines, parking brake
Suspension Steering:
Front suspension, rear suspension, shock absorbers, springs, steering rack, power steering, wheel alignment
Electrical Systems:
Battery, charging system, starter motor, lighting, body control modules (BCM), comfort systems, wiring diagrams
Body Chassis:
Body structure, doors, hood, trunk lid, convertible top mechanism, interior trim, exterior trim
Climate Control:
HVAC system, air conditioning, heating, ventilation, cabin filters
Safety Systems
Safety Features:
Airbags, seatbelts, ABS, ESP, pre-tensioners
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad/disc service, belt replacement
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, diagnostic tool usage, component testing
Repair Procedures:
Engine component removal/installation, transmission overhaul, suspension component replacement, brake system bleeding, electrical component repair
Special Procedures:
Convertible top hydraulic system service, SmartTop module installation (if applicable), advanced diagnostics
Technical Depth
Depth:
Complete factory-level repair and diagnostic information
Diagnostic Tools Covered:
STAR Diagnosis System (SDS) procedures where applicable
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Yes (Searchable PDF content)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
SLK 230 Kompressor
Engine 1 Code:
M111 E23 ML
Engine 1 Displacement:
2.3 Liters (2295 cc)
Engine 1 Configuration:
Inline 4-cylinder, Supercharged
Engine 1 Horsepower:
194 hp @ 5500 rpm
Engine 1 Torque:
207 lb-ft (280 Nm) @ 2500-4500 rpm
Secondary Engine
Engine 2 Variant:
SLK 32 AMG Kompressor
Engine 2 Code:
M112 E32 ML
Engine 2 Displacement:
3.2 Liters (3199 cc)
Engine 2 Configuration:
V6, Supercharged (AMG)
Engine 2 Horsepower:
354 hp @ 6100 rpm
Engine 2 Torque:
332 lb-ft (450 Nm) @ 3500 rpm
Performance
Compression Ratio 230:
8.8:1
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane)
Emission Control:
Catalytic Converter, On-Board Diagnostics (OBD-II)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (for SLK 230, SLK 320)
Optional
Optional Transmission:
5-speed Automatic (722.6, standard on SLK 320, optional on SLK 230)
Amg Transmission:
5-speed AMG SPEEDSHIFT Automatic (722.633 for SLK 32 AMG)
Features
Automatic Features:
TouchShift manual shifting mode
Manual Gear Ratios:
Refer to manual for specific ratios (e.g., 3.45:1 First gear)
Automatic Fluid Type:
MB 236.10 Automatic Transmission Fluid (ATF) or equivalent
📐 Dimensions
Exterior
Length:
159.8 inches (4059 mm)
Width:
67.9 inches (1725 mm)
Height:
50.9 inches (1293 mm)
Wheelbase:
82.7 inches (2100 mm)
Front Track:
57.6 inches (1463 mm)
Rear Track:
57.9 inches (1470 mm)
Weights
Curb Weight 230:
Approx. 3076 lbs (1395 kg)
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR
Towing Capacity:
Not recommended/equipped
Cargo
Trunk Volume Roof Up:
Approx. 6.2 cu ft (177 Liters)
Trunk Volume Roof Down:
Approx. 3.5 cu ft (100 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not extensively rated, but generally high safety standards for its class
IIHS Side Impact:
Refer to IIHS archives for specific model year ratings
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP) - standard on some models/options
Passive Features
Passive Safety Features:
Driver and passenger front airbags, side airbags (optional), roll-over protection system (pop-up hoops)
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters
💡 Technology Features
Infotainment
Infotainment System:
Optional COMAND (Cockpit Management and Navigation) system, standard AM/FM/CD stereo with optional Bose sound system.
Driver Assistance
Driver Assistance Features:
Cruise control, optional rain-sensing wipers, optional heated seats, optional xenon headlamps.
Connectivity
Connectivity Options:
Optional telephone integration (Bluetooth not standard), typically no USB or auxiliary inputs unless aftermarket installed.
🔧 Maintenance
Service Intervals
Oil Change Interval:
10,000 miles or 12 months (whichever comes first), as indicated by the flexible service system (ASSYST)
Major Service Interval:
Refer to manual for A/B service indicators and specific mileage/time intervals for spark plugs, belts, and fluids.
Fluid Specifications
Engine Oil Type:
MB 229.5 Synthetic Engine Oil (e.g., SAE 0W-40 or 5W-40)
Coolant Type:
MB 325.0 (Antifreeze/Coolant Concentrate)
Brake Fluid Type:
DOT 4 Plus (or MB 331.0)
Power Steering Fluid:
MB 236.3 Hydraulic Fluid (Pentosin CHF 11S or equivalent)
Known Issues
Common Issues:
Mass airflow sensor (MAF) issues, oil leaks (e.g., valve cover gaskets, oil cooler seals), ABS/ESP sensor faults, convertible top hydraulic leaks/pump failure, window regulator failures, blower motor resistor failure, serpentine belt tensioner issues.
Troubleshooting Assistance:
Manual provides detailed diagnostic steps for these and other common problems.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Mercedes-Benz, a global leader in automotive luxury and engineering since 1926.
Model Evolution
R170 Generation:
First generation SLK-Class (1996-2004)
Model Year 2002 Updates:
Minor cosmetic tweaks, improved engine management, introduction of COMAND infotainment system on select models.
Production
Production Location:
Bremen, Germany
Production Years R170:
1996 - 2004
🏆 Awards & Recognition
Recognitions
Ward S 10 Best Engines:
The M111 2.3L Kompressor engine was recognized by Ward's AutoWorld as one of the 10 Best Engines in 1998.
Ratings
Convertible Of The Year:
The R170 SLK-Class received various 'convertible of the year' accolades during its production run.
Certifications
Design Awards:
Known for its distinctive styling and often cited for its innovative Vario-roof retractable hardtop design.
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