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Mercedes R170 1998 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK-Class Model Code: R170 Year: 1998 Codes Chassis Code: R170 Vin Code Digit 10: W 👋 Introduction Market Position Vehicle Segment: Compact luxury sports roadster. Target Demographic: Enthusiasts seeking a premium, compact convertible driving experience. Competitive Analysis Key Competitors: BMW Z3, Porsche Boxster (early models), Audi TT (later). Key Features Convertible Top: Vario-Roof: retractable hardtop system. Driving Dynamics: Rear-wheel drive, balanced chassis, engaging handling. Brand Prestige: Represents Mercedes-Benz's entry into the compact sports roadster market. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Geographic Coverage: Global (factory specifications) Page Count Estimated Page Count: Hundreds of pages (exact count varies by specific print/digital edition) Manual Type Manual Classification: Official Factory Service Manual / Workshop Manual Language Language: English Format Digital Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnostics, repair, overhaul, assembly/disassembly of engine components. Engine Management: Fuel injection, ignition system, emission control, sensor diagnostics. Transmission Manual: Repair, maintenance, and troubleshooting for manual gearbox. Transmission Automatic: Repair, maintenance, and troubleshooting for automatic transmission (e.g., 5G-TRONIC). Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment. Steering: Power steering system, steering rack, tie rods, steering column. Brakes: Hydraulic system, ABS, brake discs, pads, calipers, lines, parking brake. Electrical System: Wiring diagrams, battery, alternator, starter, lighting, fuses, relays. Body And Chassis: Body panels, doors, convertible top mechanism (Vario-Roof), chassis components, corrosion protection. Climate Control: Air conditioning system, heater, ventilation, climate control unit diagnostics. Restraint System: Airbag system, seat belts, SRS module diagnostics. Interior Trim: Dashboard, seats, door panels, carpet removal and installation. Procedures Included Scheduled Maintenance: Detailed service intervals and procedures (e.g., oil changes, filter replacements). Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon faults. Repair Procedures: Step-by-step instructions for component removal, installation, and repair. Diagnostics: OBD-II diagnostics, specific Mercedes-Benz diagnostic trouble codes (DTCs) and their interpretations. Calibration And Adjustment: Procedures for aligning suspension, setting engine parameters, etc. Technical Depth Depth Of Information: Comprehensive, from basic fluid checks to complete engine rebuilds and electrical system diagnostics. Target Audience: Professional technicians and knowledgeable DIY enthusiasts. Detail Level: Includes torque specifications, clearance measurements, component tolerances, and wiring schematics. 📊 Manual Specifications File Format Digital File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for easy information retrieval. Print Quality Printable: Yes, designed for printing individual pages or the entire document. Binding Type Typical Binding If Printed: Spiral-bound or comb-bound for lay-flat usability (when printed by user). Paper Type Recommended Paper If Printed: Standard printer paper or heavier stock for durability. ⚙️ Engine Specifications Primary Engine Engine Code 1998 Usdm: M111.940 (2.0L) Engine Type 1998 Usdm: Inline-4, Supercharged (Kompressor) Displacement 1998 Usdm: 1998 cc (2.0 Liters) Bore X Stroke 1998 Usdm: 87.5 mm x 92.4 mm Compression Ratio 1998 Usdm: 8.8:1 Performance Horsepower 1998 Usdm: 130 kW (177 hp) @ 5300 rpm (approx.) Torque 1998 Usdm: 270 Nm (199 lb-ft) @ 2500 rpm (approx.) Fuel System Fuel Delivery: Bosch Motronic ME 2.0 electronic fuel injection Fuel Type: Premium Unleaded Gasoline (91+ Octane) Other Engine Options Optional Engine 1998 Usdm: M111.955 (2.3L Supercharged) Displacement 2.3L: 2295 cc (2.3 Liters) Horsepower 2.3L: 145 kW (197 hp) @ 5300 rpm (approx.) Torque 2.3L: 270 Nm (199 lb-ft) @ 2500 rpm (approx.) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Optional Optional Transmission Type: 5-Speed Automatic (722.6 - 5G-TRONIC) Features Automatic Transmission Features: TouchShift (manual shifting mode) Fluid Specifications Automatic Transmission Fluid: MB 236.10 or 236.12 (e.g., Mobil ATF 134, Pentosin ATF 1) Manual Transmission Fluid: MB 235.10 (or equivalent API GL-4 SAE 75W-85) 📐 Dimensions Exterior Length: 4052 mm (159.5 in) Width: 1715 mm (67.5 in) Height: 1293 mm (50.9 in) Wheelbase: 2070 mm (81.5 in) Weights Curb Weight Approx: 1320-1350 kg (2910-2976 lbs) Gross Vehicle Weight Rating Approx: 1650 kg (3638 lbs) 🛡️ Safety Features Ratings NHTSA Ratings 1998: Not directly applicable for this model year/segment in all markets, but built to high Mercedes-Benz safety standards. Active Features Traction Control: ASR (Anti-Slip Regulation) - Standard on most models Brake Assist: BAS (Brake Assist System) Anti Lock Brakes: ABS (Anti-lock Braking System) - Standard Passive Features Airbags: Driver and passenger front airbags. Optional side airbags. Rollover Protection: Pop-up roll bars behind headrests (deploy automatically or manually). Seat Belts: Pretensioner equipped seat belts. 💡 Technology Features Infotainment Audio System: Original factory radio/cassette or CD player with premium speaker options. Navigation: Optional factory navigation system (APS 30 or COMAND 2.0). Driver Assistance Cruise Control: Standard cruise control. Parking Assist: Optional rear parking sensors. Connectivity Bluetooth: Not available from factory; aftermarket solutions required. Aux Input: Rarely standard; aftermarket adapters may be available. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 miles or 12 months, whichever comes first (varies by oil type and driving conditions). Refer to service schedule A/B. Engine...
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Mercedes R170 1998 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK-Class
Model Code:
R170
Year:
1998
Codes
Chassis Code:
R170
Vin Code Digit 10:
W
👋 Introduction
Market Position
Vehicle Segment:
Compact luxury sports roadster.
Target Demographic:
Enthusiasts seeking a premium, compact convertible driving experience.
Competitive Analysis
Key Competitors:
BMW Z3, Porsche Boxster (early models), Audi TT (later).
Key Features
Convertible Top:
Vario-Roof: retractable hardtop system.
Driving Dynamics:
Rear-wheel drive, balanced chassis, engaging handling.
Brand Prestige:
Represents Mercedes-Benz's entry into the compact sports roadster market.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service and Repair
Geographic Coverage:
Global (factory specifications)
Page Count
Estimated Page Count:
Hundreds of pages (exact count varies by specific print/digital edition)
Manual Type
Manual Classification:
Official Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagnostics, repair, overhaul, assembly/disassembly of engine components.
Engine Management:
Fuel injection, ignition system, emission control, sensor diagnostics.
Transmission Manual:
Repair, maintenance, and troubleshooting for manual gearbox.
Transmission Automatic:
Repair, maintenance, and troubleshooting for automatic transmission (e.g., 5G-TRONIC).
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment.
Steering:
Power steering system, steering rack, tie rods, steering column.
Brakes:
Hydraulic system, ABS, brake discs, pads, calipers, lines, parking brake.
Electrical System:
Wiring diagrams, battery, alternator, starter, lighting, fuses, relays.
Body And Chassis:
Body panels, doors, convertible top mechanism (Vario-Roof), chassis components, corrosion protection.
Climate Control:
Air conditioning system, heater, ventilation, climate control unit diagnostics.
Restraint System:
Airbag system, seat belts, SRS module diagnostics.
Interior Trim:
Dashboard, seats, door panels, carpet removal and installation.
Procedures Included
Scheduled Maintenance:
Detailed service intervals and procedures (e.g., oil changes, filter replacements).
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair.
Diagnostics:
OBD-II diagnostics, specific Mercedes-Benz diagnostic trouble codes (DTCs) and their interpretations.
Calibration And Adjustment:
Procedures for aligning suspension, setting engine parameters, etc.
Technical Depth
Depth Of Information:
Comprehensive, from basic fluid checks to complete engine rebuilds and electrical system diagnostics.
Target Audience:
Professional technicians and knowledgeable DIY enthusiasts.
Detail Level:
Includes torque specifications, clearance measurements, component tolerances, and wiring schematics.
📊 Manual Specifications
File Format
Digital File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for easy information retrieval.
Print Quality
Printable:
Yes, designed for printing individual pages or the entire document.
Binding Type
Typical Binding If Printed:
Spiral-bound or comb-bound for lay-flat usability (when printed by user).
Paper Type
Recommended Paper If Printed:
Standard printer paper or heavier stock for durability.
⚙️ Engine Specifications
Primary Engine
Engine Code 1998 Usdm:
M111.940 (2.0L)
Engine Type 1998 Usdm:
Inline-4, Supercharged (Kompressor)
Displacement 1998 Usdm:
1998 cc (2.0 Liters)
Bore X Stroke 1998 Usdm:
87.5 mm x 92.4 mm
Compression Ratio 1998 Usdm:
8.8:1
Performance
Horsepower 1998 Usdm:
130 kW (177 hp) @ 5300 rpm (approx.)
Torque 1998 Usdm:
270 Nm (199 lb-ft) @ 2500 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic ME 2.0 electronic fuel injection
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Other Engine Options
Optional Engine 1998 Usdm:
M111.955 (2.3L Supercharged)
Displacement 2.3L:
2295 cc (2.3 Liters)
Horsepower 2.3L:
145 kW (197 hp) @ 5300 rpm (approx.)
Torque 2.3L:
270 Nm (199 lb-ft) @ 2500 rpm (approx.)
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual
Optional
Optional Transmission Type:
5-Speed Automatic (722.6 - 5G-TRONIC)
Features
Automatic Transmission Features:
TouchShift (manual shifting mode)
Fluid Specifications
Automatic Transmission Fluid:
MB 236.10 or 236.12 (e.g., Mobil ATF 134, Pentosin ATF 1)
Manual Transmission Fluid:
MB 235.10 (or equivalent API GL-4 SAE 75W-85)
📐 Dimensions
Exterior
Length:
4052 mm (159.5 in)
Width:
1715 mm (67.5 in)
Height:
1293 mm (50.9 in)
Wheelbase:
2070 mm (81.5 in)
Weights
Curb Weight Approx:
1320-1350 kg (2910-2976 lbs)
Gross Vehicle Weight Rating Approx:
1650 kg (3638 lbs)
🛡️ Safety Features
Ratings
NHTSA Ratings 1998:
Not directly applicable for this model year/segment in all markets, but built to high Mercedes-Benz safety standards.
Active Features
Traction Control:
ASR (Anti-Slip Regulation) - Standard on most models
Brake Assist:
BAS (Brake Assist System)
Anti Lock Brakes:
ABS (Anti-lock Braking System) - Standard
Passive Features
Airbags:
Driver and passenger front airbags. Optional side airbags.
Rollover Protection:
Pop-up roll bars behind headrests (deploy automatically or manually).
Seat Belts:
Pretensioner equipped seat belts.
💡 Technology Features
Infotainment
Audio System:
Original factory radio/cassette or CD player with premium speaker options.
Navigation:
Optional factory navigation system (APS 30 or COMAND 2.0).
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Optional rear parking sensors.
Connectivity
Bluetooth:
Not available from factory; aftermarket solutions required.
Aux Input:
Rarely standard; aftermarket adapters may be available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12 months, whichever comes first (varies by oil type and driving conditions). Refer to service schedule A/B.
Engine Air Filter Replacement:
Check at ~15,000 miles, replace as needed or at ~30,000 miles.
Cabin Air Filter Replacement:
Typically every 15,000-20,000 miles or 12 months.
Spark Plug Replacement:
Refer to manual; often iridium plugs with longer intervals (e.g., 60,000-100,000 miles).
Fluid Specifications
Engine Oil Type:
MB 229.1 or 229.3 (e.g., Castrol Syntec 5W-40, Mobil 1 0W-40).
Coolant Type:
MB 325.0 (Antifreeze/Coolant concentrate, blue color).
Brake Fluid Type:
DOT 4.
Power Steering Fluid:
MB 236.3 (Pentosin CHF 11S or equivalent).
Known Issues
Vario Roof Actuators:
Potential for hydraulic leaks or faulty actuators in the convertible top mechanism.
Mass Airflow Sensor:
Can become dirty or fail, leading to rough idle or poor performance.
Crankshaft Position Sensor:
Failure can cause no-start or intermittent stalling.
Blower Motor Resistor:
Common failure leading to non-functioning climate control fan speeds.
Srs Module Warnings:
Occasional illumination of the SRS warning light due to sensor or module issues.
📚 Vehicle History
Brand Heritage
Parent Company:
Daimler-Benz AG (later DaimlerChrysler AG).
Model Evolution
Introduction Date:
1997 (for the 1998 model year).
Design Philosophy:
Compact, agile sports car with the comfort and innovation of a Mercedes-Benz, featuring a retractable hardtop.
Production
Manufacturing Plant:
Bremen, Germany.
Production Years:
1997-2004.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Received positive reviews from automotive press for its design and driving experience upon release.
Ratings
Class Awards:
Often praised as a benchmark for compact roadsters of its era.
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