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1997 Mercedes S320 Service Repair Manual 97

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S320 Year: 1997 Chassis Code: W140 Codes Engine Code: M104.990 👋 Introduction Market Position Positioning: A premium luxury sedan, the S320 represented the pinnacle of Mercedes-Benz engineering and comfort for its era. Competitive Analysis Competitors: Competed with other high-end luxury sedans such as the BMW 7 Series, Lexus LS, and Audi A8. Key Features Luxury: Renowned for its sophisticated ride, high-quality interior materials, advanced features, and quiet cabin. Technology: Introduced or refined many automotive technologies that are commonplace today. Manual Utility User Base: Suitable for professional mechanics, DIY enthusiasts, and owners seeking to understand their vehicle. Cost Savings: Enables owners to perform repairs themselves or to have informed discussions with service technicians, potentially saving significant costs. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Scope: All models and configurations for the 1997 S320 Page Count Estimated Pages: > 1000 Manual Type Type: Service & Repair Manual Language Language: English Format Format: Digital (PDF) Compatibility: Works on all computers using Adobe Acrobat reader Operating Systems: Mac, Windows Printability Print Capability: Printable pages as needed 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system Drivetrain: Transmission (automatic), driveshaft, differential, axles Chassis: Suspension (front and rear), steering system, braking system (including ABS), wheels and tires Electrical: Complete wiring schematics, starting and charging system, lighting, instrumentation, body electronics, power accessories (windows, locks, seats), climate control electronics, SRS (Airbag) system Body: Exterior body panels, interior trim, doors, windows, locks, glass, sunroof, seat mechanisms Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad replacement, general inspections Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, error code interpretation Repair: Detailed step-by-step repair instructions for all major components and systems, including engine internal repairs, transmission overhaul, suspension component replacement, brake system repairs, electrical component diagnosis and replacement Installation: Instructions for replacing various components and parts Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced diagnostics and complete rebuilds Detail Level: Includes detailed part layouts, torque specifications, clearances, and diagnostic flowcharts 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within PDF sections Print Quality Resolution: High quality, suitable for clear printing of diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Organization Structure: Over 70 separate PDF sections, likely organized by system or component ⚙️ Engine Specifications Primary Engine Configuration: Inline-6 (Straight-6) Displacement: 3.2 Liters (3199 cc) Valvetrain: DOHC (Dual Overhead Camshafts), 4 valves per cylinder Performance Horsepower: Approx. 228 hp @ 5500 rpm Torque: Approx. 232 lb-ft @ 3750 rpm Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Premium Recommended) Cooling System Type: Pressurized Liquid Cooling System Lubrication Oil Capacity: Approx. 8.0 Liters (8.5 US Quarts) - refer to manual for exact capacity and specific oil grade 🔧 Transmission Standard Type: 4-Speed Automatic Transmission (722.6 '5G-TRONIC' variant introduced later in the W140 generation, but the 1997 S320 typically uses the 4-speed) Features Modes: Standard and Economy (E) modes Fluid Specifications Fluid Type: Mercedes-Benz Automatic Transmission Fluid (ATF) - e.g., MB-Approval 236.1 or 236.3 for the 4-speed; MB-Approval 236.10 or 236.14 for the 5-speed. Consult manual for exact specification. 📐 Dimensions Exterior Length: Approx. 5113 mm (201.3 inches) Width: Approx. 1886 mm (74.3 inches) Height: Approx. 1434 mm (56.5 inches) Weights Curb Weight: Approx. 1800-1900 kg (3968-4189 lbs) - varies by equipment 🛡️ Safety Features Ratings Crash Test Data: While specific NHTSA/IIHS ratings for 1997 may be limited, the W140 chassis was engineered with advanced safety structures for its time. Passive Features Airbags: Driver and front passenger airbags (SRS) Seatbelts: Pre-tensioning seatbelts Construction: Reinforced body structure, crumple zones Active Features ABS: Anti-lock Braking System (ABS) Traction Control: Acceleration Slip Regulation (ASR) standard on some models/markets 💡 Technology Features Infotainment Audio System: Premium sound system, often with Bose components, AM/FM/Cassette/CD capabilities depending on original options. Navigation: Optional factory navigation system available on some models. Driver Assistance Cruise Control: Standard cruise control. Parking Assistance: Optional rear park assist (Parktronic) not commonly found on this year, more prevalent in later models. Connectivity Telematics: Early forms of telematics or cellular phone integration might be present as options. Comfort Features Climate Control: Dual-zone automatic climate control (Thermotronic), often with air filtration. Seats: Power-adjustable front seats with memory, heated seats, multi-contour seats available as options. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or annually, depending on driving conditions and oil quality. Refer to manual for precise intervals and service 'A'/'B' indicators. Major Service: Key service intervals for spark plugs, transmission fluid, coolant, and brake fluid typically fall between 30,000 and 60,000 miles. Consult the manual for detailed schedule. Fluid Specifications Engine Oil: API...
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1997 Mercedes S320 Service Repair Manual 97
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
S320
Year:
1997
Chassis Code:
W140
Codes
Engine Code:
M104.990
👋 Introduction
Market Position
Positioning:
A premium luxury sedan, the S320 represented the pinnacle of Mercedes-Benz engineering and comfort for its era.
Competitive Analysis
Competitors:
Competed with other high-end luxury sedans such as the BMW 7 Series, Lexus LS, and Audi A8.
Key Features
Luxury:
Renowned for its sophisticated ride, high-quality interior materials, advanced features, and quiet cabin.
Technology:
Introduced or refined many automotive technologies that are commonplace today.
Manual Utility
User Base:
Suitable for professional mechanics, DIY enthusiasts, and owners seeking to understand their vehicle.
Cost Savings:
Enables owners to perform repairs themselves or to have informed discussions with service technicians, potentially saving significant costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Scope:
All models and configurations for the 1997 S320
Page Count
Estimated Pages:
> 1000
Manual Type
Type:
Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
Compatibility:
Works on all computers using Adobe Acrobat reader
Operating Systems:
Mac, Windows
Printability
Print Capability:
Printable pages as needed
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system
Drivetrain:
Transmission (automatic), driveshaft, differential, axles
Chassis:
Suspension (front and rear), steering system, braking system (including ABS), wheels and tires
Electrical:
Complete wiring schematics, starting and charging system, lighting, instrumentation, body electronics, power accessories (windows, locks, seats), climate control electronics, SRS (Airbag) system
Body:
Exterior body panels, interior trim, doors, windows, locks, glass, sunroof, seat mechanisms
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad replacement, general inspections
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, error code interpretation
Repair:
Detailed step-by-step repair instructions for all major components and systems, including engine internal repairs, transmission overhaul, suspension component replacement, brake system repairs, electrical component diagnosis and replacement
Installation:
Instructions for replacing various components and parts
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to advanced diagnostics and complete rebuilds
Detail Level:
Includes detailed part layouts, torque specifications, clearances, and diagnostic flowcharts
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within PDF sections
Print Quality
Resolution:
High quality, suitable for clear printing of diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Organization
Structure:
Over 70 separate PDF sections, likely organized by system or component
⚙️ Engine Specifications
Primary Engine
Configuration:
Inline-6 (Straight-6)
Displacement:
3.2 Liters (3199 cc)
Valvetrain:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder
Performance
Horsepower:
Approx. 228 hp @ 5500 rpm
Torque:
Approx. 232 lb-ft @ 3750 rpm
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Cooling System
Type:
Pressurized Liquid Cooling System
Lubrication
Oil Capacity:
Approx. 8.0 Liters (8.5 US Quarts) - refer to manual for exact capacity and specific oil grade
🔧 Transmission
Standard
Type:
4-Speed Automatic Transmission (722.6 '5G-TRONIC' variant introduced later in the W140 generation, but the 1997 S320 typically uses the 4-speed)
Features
Modes:
Standard and Economy (E) modes
Fluid Specifications
Fluid Type:
Mercedes-Benz Automatic Transmission Fluid (ATF) - e.g., MB-Approval 236.1 or 236.3 for the 4-speed; MB-Approval 236.10 or 236.14 for the 5-speed. Consult manual for exact specification.
📐 Dimensions
Exterior
Length:
Approx. 5113 mm (201.3 inches)
Width:
Approx. 1886 mm (74.3 inches)
Height:
Approx. 1434 mm (56.5 inches)
Weights
Curb Weight:
Approx. 1800-1900 kg (3968-4189 lbs) - varies by equipment
🛡️ Safety Features
Ratings
Crash Test Data:
While specific NHTSA/IIHS ratings for 1997 may be limited, the W140 chassis was engineered with advanced safety structures for its time.
Passive Features
Airbags:
Driver and front passenger airbags (SRS)
Seatbelts:
Pre-tensioning seatbelts
Construction:
Reinforced body structure, crumple zones
Active Features
ABS:
Anti-lock Braking System (ABS)
Traction Control:
Acceleration Slip Regulation (ASR) standard on some models/markets
💡 Technology Features
Infotainment
Audio System:
Premium sound system, often with Bose components, AM/FM/Cassette/CD capabilities depending on original options.
Navigation:
Optional factory navigation system available on some models.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assistance:
Optional rear park assist (Parktronic) not commonly found on this year, more prevalent in later models.
Connectivity
Telematics:
Early forms of telematics or cellular phone integration might be present as options.
Comfort Features
Climate Control:
Dual-zone automatic climate control (Thermotronic), often with air filtration.
Seats:
Power-adjustable front seats with memory, heated seats, multi-contour seats available as options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or annually, depending on driving conditions and oil quality. Refer to manual for precise intervals and service 'A'/'B' indicators.
Major Service:
Key service intervals for spark plugs, transmission fluid, coolant, and brake fluid typically fall between 30,000 and 60,000 miles. Consult the manual for detailed schedule.
Fluid Specifications
Engine Oil:
API SG or higher, viscosity 0W-30, 5W-30, 5W-40, or 10W-40 depending on ambient temperature. MB-Approval 229.1, 229.3, or 229.5 recommended for best performance and longevity. Consult manual for exact specification.
Coolant:
Ethylene Glycol based antifreeze. Mercedes-Benz specification 325.0 (blue/green) or 326.0 (phosphate-free). Typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4, per MB-Approval 331.0 or 332.0.
Known Issues
Common Problems:
Head gasket sealing issues (especially with early M104 variants), vacuum line deterioration, biodegradable wiring harness insulation degradation, ABS/ASR system faults, window regulator failures, SRS system warning lights, sagging headliner, door lock actuator failures, blower motor resistor issues.
Maintenance Focus:
Due to the complexity and age, regular preventative maintenance and addressing minor issues before they escalate is critical.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Mercedes-Benz has a long-standing reputation for building robust, luxurious, and technologically advanced vehicles.
Model Evolution
W140 Generation:
The W140 generation (1991-1998) was a significant redesign, known for its size, technology, and build quality, but also for its higher development costs and initial complexity.
Production
Production Years:
W140 series produced from 1991 to 1998. The S320 specifically was a core model within this range.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The W140 chassis, including the S320, was recognized for its engineering, safety, and luxury, often setting benchmarks for the segment.
Ratings
Reliability:
While considered robust, the complexity and age of W140 models mean that regular maintenance and proactive repairs are crucial for optimal reliability. Initial reliability ratings were generally good, but maintenance sensitivity is high.
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