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Mercedes SLK 320 1996-2004 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK 320 Generation: R170 Production Years: 1996-2004 Chassis Code: R170 👋 Introduction Market Position Market Position: The Mercedes-Benz SLK 320 (R170) represented Mercedes-Benz's entry into the compact premium roadster segment, offering a blend of sporty performance, luxury, and innovative features like the Vario-Roof retractable hardtop. It competed with vehicles like the BMW Z3, Porsche Boxster, and Audi TT. Competitive Analysis Competitive Analysis: The SLK 320 stood out with its integrated retractable hardtop, providing coupe-like security and quietness when the roof was up, a significant advantage over many soft-top rivals. Its V6 engine offered a smooth power delivery suited for comfortable touring, though some competitors offered sharper handling or more potent engines. Key Features Key Features: Vario-Roof (retractable hardtop), rear-wheel drive, premium interior appointments, strong safety features for its class, and the characteristic Mercedes-Benz build quality. The R170 platform was also notable for its innovative Varicontrol steering column and Braking System. 📋 Manual Details Coverage Applicable Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Coverage Areas: All major mechanical, electrical, body, and systems of the Mercedes-Benz SLK 320 (R170). Manual Type: Workshop Repair Service Manual Language: English Format: PDF Delivery Method: Electronic (Email) Printable: Yes 📖 Manual Coverage Systems Systems Covered: Engine, Fuel System, Ignition System, Lubrication System, Exhaust System, Cooling System, Electrical System, Braking System, Steering System, Suspension System, Drivetrain, Transmission, Climate Control, Body, Interior, Convertible Roof Mechanism. Engine Overhaul: Complete procedures for engine disassembly, inspection, repair, and reassembly, including cylinder head, crankshaft, pistons, connecting rods, and valvetrain. Transmission Repair: Detailed instructions for the removal, disassembly, inspection, repair, and installation of both the automatic and manual transmissions. Body And Chassis: Procedures for body panel repair, alignment, convertible top system maintenance and repair, interior trim removal and installation, and chassis component replacement. Procedures Procedures Included: Routine Maintenance, Scheduled Servicing, Troubleshooting, Diagnostics, Component Removal and Installation, Component Overhaul, Repair Procedures, Electrical System Diagnosis, Wiring Diagrams, Special Tool Identification and Use, Torque Specifications. Electrical Diagnostics: Detailed procedures for diagnosing and repairing all electrical systems, including lighting, starting and charging, instrument cluster, climate control, power accessories, and the Vario-Roof control module. Includes wiring diagrams. Depth Technical Depth: Comprehensive, suitable for professional technicians and knowledgeable DIY enthusiasts, covering detailed repair and overhaul procedures. Technical Depth Diagnostic Troubleshooting: Systematic troubleshooting guides based on symptoms, utilizing diagnostic trouble codes (DTCs) where applicable, and guiding technicians through fault finding for various vehicle systems. 📊 Manual Specifications File File Format: PDF Print Quality: High-resolution, suitable for printing of individual pages or the entire manual. Binding Binding Type: N/A (Digital Delivery) Paper Paper Type: N/A (Digital Delivery) ⚙️ Engine Specifications Primary Engine Engine Code: M112 E32 Engine Type: 3.2L SOHC 18-valve V6 (Aluminum block and heads) Performance Horsepower: 215 hp @ 5700 rpm Torque: 229 lb-ft @ 3000-4500 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Recommended Fuel: Premium Unleaded Gasoline (91+ octane) Other Bore X Stroke: 89.9 mm x 84.0 mm Compression Ratio: 10.2:1 Valvetrain: SOHC, 3 valves per cylinder 🔧 Transmission Standard Transmission Type: 5-speed Automatic (5G-Tronic) Optional Optional Transmission: 6-speed Manual (less common in the SLK 320) Features Automatic Features: TouchShift manual shifting mode 📐 Dimensions Exterior Length: 161.7 inches (4107 mm) Width: 68.3 inches (1735 mm) Height: 50.5 inches (1283 mm) Wheelbase: 81.5 inches (2070 mm) Weights Curb Weight: Approximately 3075 - 3180 lbs (1395 - 1442 kg) Cargo Cargo Volume: Approx. 7.3 cu ft (roof up), 4.5 cu ft (roof down) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star NHTSA Side Impact: 4-star Active Features Active Features: Anti-lock Braking System (ABS), Traction Control System (ASR), Electronic Stability Program (ESP). Passive Features Passive Features: Driver and front passenger airbags, side-impact airbags, rollover protection system (pop-up bars). 💡 Technology Features Infotainment Infotainment System: Available COMAND (Cockpit Management and Navigation Display) system with CD player and navigation capabilities. Basic audio systems with AM/FM radio and cassette player were also common. Driver Assistance Driver Assistance: Standard features included ABS, ASR, and optional ESP. Cruise control was a common feature. Connectivity Connectivity: Limited by modern standards. Early models featured basic external phone integration. Later models might have had CD changers. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 miles or 12 months, whichever comes first (using synthetic oil). Major Service Interval: Refer to manual for specific intervals (e.g., spark plugs, transmission fluid, coolant). Fluid Specifications Engine Oil Type: MB 229.3 or 229.5 compliant synthetic 0W-40 or 5W-40 Coolant Type: Mercedes-Benz Specification 325.0 (Glysantin G05 or equivalent blue coolant) Transmission Fluid Type: MB 236.10 or MB 236.12 compliant ATF (e.g., Mobil ATF 220, Pentosin ATF1) Brake Fluid Type: DOT 4 Power Steering Fluid Type: MB specification 236.3 (ATF Dexron II or III) Known Issues Known Issues: Leaking valve cover gaskets, failing mass airflow sensors (MAF), issues with the Vario-Roof...
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Mercedes SLK 320 1996-2004 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK 320
Generation:
R170
Production Years:
1996-2004
Chassis Code:
R170
👋 Introduction
Market Position
Market Position:
The Mercedes-Benz SLK 320 (R170) represented Mercedes-Benz's entry into the compact premium roadster segment, offering a blend of sporty performance, luxury, and innovative features like the Vario-Roof retractable hardtop. It competed with vehicles like the BMW Z3, Porsche Boxster, and Audi TT.
Competitive Analysis
Competitive Analysis:
The SLK 320 stood out with its integrated retractable hardtop, providing coupe-like security and quietness when the roof was up, a significant advantage over many soft-top rivals. Its V6 engine offered a smooth power delivery suited for comfortable touring, though some competitors offered sharper handling or more potent engines.
Key Features
Key Features:
Vario-Roof (retractable hardtop), rear-wheel drive, premium interior appointments, strong safety features for its class, and the characteristic Mercedes-Benz build quality. The R170 platform was also notable for its innovative Varicontrol steering column and Braking System.
📋 Manual Details
Coverage
Applicable Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Coverage Areas:
All major mechanical, electrical, body, and systems of the Mercedes-Benz SLK 320 (R170).
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
PDF
Delivery Method:
Electronic (Email)
Printable:
Yes
📖 Manual Coverage
Systems
Systems Covered:
Engine, Fuel System, Ignition System, Lubrication System, Exhaust System, Cooling System, Electrical System, Braking System, Steering System, Suspension System, Drivetrain, Transmission, Climate Control, Body, Interior, Convertible Roof Mechanism.
Engine Overhaul:
Complete procedures for engine disassembly, inspection, repair, and reassembly, including cylinder head, crankshaft, pistons, connecting rods, and valvetrain.
Transmission Repair:
Detailed instructions for the removal, disassembly, inspection, repair, and installation of both the automatic and manual transmissions.
Body And Chassis:
Procedures for body panel repair, alignment, convertible top system maintenance and repair, interior trim removal and installation, and chassis component replacement.
Procedures
Procedures Included:
Routine Maintenance, Scheduled Servicing, Troubleshooting, Diagnostics, Component Removal and Installation, Component Overhaul, Repair Procedures, Electrical System Diagnosis, Wiring Diagrams, Special Tool Identification and Use, Torque Specifications.
Electrical Diagnostics:
Detailed procedures for diagnosing and repairing all electrical systems, including lighting, starting and charging, instrument cluster, climate control, power accessories, and the Vario-Roof control module. Includes wiring diagrams.
Depth
Technical Depth:
Comprehensive, suitable for professional technicians and knowledgeable DIY enthusiasts, covering detailed repair and overhaul procedures.
Technical Depth
Diagnostic Troubleshooting:
Systematic troubleshooting guides based on symptoms, utilizing diagnostic trouble codes (DTCs) where applicable, and guiding technicians through fault finding for various vehicle systems.
📊 Manual Specifications
File
File Format:
PDF
Print Quality:
High-resolution, suitable for printing of individual pages or the entire manual.
Binding
Binding Type:
N/A (Digital Delivery)
Paper
Paper Type:
N/A (Digital Delivery)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M112 E32
Engine Type:
3.2L SOHC 18-valve V6 (Aluminum block and heads)
Performance
Horsepower:
215 hp @ 5700 rpm
Torque:
229 lb-ft @ 3000-4500 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
Premium Unleaded Gasoline (91+ octane)
Other
Bore X Stroke:
89.9 mm x 84.0 mm
Compression Ratio:
10.2:1
Valvetrain:
SOHC, 3 valves per cylinder
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic (5G-Tronic)
Optional
Optional Transmission:
6-speed Manual (less common in the SLK 320)
Features
Automatic Features:
TouchShift manual shifting mode
📐 Dimensions
Exterior
Length:
161.7 inches (4107 mm)
Width:
68.3 inches (1735 mm)
Height:
50.5 inches (1283 mm)
Wheelbase:
81.5 inches (2070 mm)
Weights
Curb Weight:
Approximately 3075 - 3180 lbs (1395 - 1442 kg)
Cargo
Cargo Volume:
Approx. 7.3 cu ft (roof up), 4.5 cu ft (roof down)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star
NHTSA Side Impact:
4-star
Active Features
Active Features:
Anti-lock Braking System (ABS), Traction Control System (ASR), Electronic Stability Program (ESP).
Passive Features
Passive Features:
Driver and front passenger airbags, side-impact airbags, rollover protection system (pop-up bars).
💡 Technology Features
Infotainment
Infotainment System:
Available COMAND (Cockpit Management and Navigation Display) system with CD player and navigation capabilities. Basic audio systems with AM/FM radio and cassette player were also common.
Driver Assistance
Driver Assistance:
Standard features included ABS, ASR, and optional ESP. Cruise control was a common feature.
Connectivity
Connectivity:
Limited by modern standards. Early models featured basic external phone integration. Later models might have had CD changers.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 12 months, whichever comes first (using synthetic oil).
Major Service Interval:
Refer to manual for specific intervals (e.g., spark plugs, transmission fluid, coolant).
Fluid Specifications
Engine Oil Type:
MB 229.3 or 229.5 compliant synthetic 0W-40 or 5W-40
Coolant Type:
Mercedes-Benz Specification 325.0 (Glysantin G05 or equivalent blue coolant)
Transmission Fluid Type:
MB 236.10 or MB 236.12 compliant ATF (e.g., Mobil ATF 220, Pentosin ATF1)
Brake Fluid Type:
DOT 4
Power Steering Fluid Type:
MB specification 236.3 (ATF Dexron II or III)
Known Issues
Known Issues:
Leaking valve cover gaskets, failing mass airflow sensors (MAF), issues with the Vario-Roof hydraulic system (leaks, pump failure), worn suspension bushings, and potential rust on the rear wheel arches.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mercedes-Benz has a long-standing reputation for luxury, engineering excellence, and safety, dating back to the invention of the automobile by Karl Benz. This heritage translates into the SLK's premium feel and robust construction.
Model Evolution
Model Evolution:
The R170 generation SLK was introduced in 1996 as a compact two-seater roadster. The SLK 320 variant, featuring the larger 3.2L V6 engine, was introduced in later model years (starting around 2000 for the US market) to offer more powerful performance compared to the initial 2.0L and 2.3L supercharged models.
Facelift Information:
The R170 received a facelift for the 2001 model year, which included revised front and rear styling, updated interior trim, and powertrain enhancements. The SLK 320 was available both before and after this facelift.
Production
Production Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the SLK 320 model are not widely publicized, the R170 generation as a whole was generally well-received for its innovative retractable hardtop and premium appeal in the roadster segment.
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