Mercedes SLK 1996-2004 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK-Class Generation Generation Name: R170 Codes Chassis Code: R170 👋 Introduction Market Position Vehicle Segment: Compact luxury roadster, often referred to as a 'sports car' or 'lifestyle vehicle' Competitive Analysis Key Competitors: BMW Z3, Porsche Boxster, Audi TT, Chevrolet Corvette (early models) Key Features Signature Feature: Vario-Roof retractable hardtop system Design Philosophy: Compact, sporty styling with Mercedes-Benz luxury and engineering 📋 Manual Details Coverage Areas Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Page Count Estimated Pages: Over 500 Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing, cooling, lubrication, fuel delivery, emissions Engine Electrical: Ignition system, starting, charging, engine control module (ECM), sensors, wiring diagrams Transmission: Automatic transmission (e.g., 722.6 '5G-Tronic') overhaul, service, diagnostics, electro-hydraulic control Drivetrain: Rear axle, driveshaft, CV joints, limited-slip differential (if applicable) Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications Brakes: Hydraulic system, ABS, ESP, brake calipers, rotors, pads, brake fluid specifications, bleeding procedures Steering: Power steering system, steering rack, tie rods, steering column, column lock Body And Chassis: Body panels, doors, hood, trunk, convertible top mechanism, chassis repair, corrosion protection Electrical System: Lighting system, power windows, mirrors, central locking, interior electronics, fuses, relays, battery, starting, charging HVAC: Heating, ventilation, and air conditioning system, refrigerant, compressor, evaporator, controls Comfort Systems: Power seats, seat heaters, cruise control, infotainment system (basic diagnostics) Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault code interpretation Repair: Step-by-step repair instructions for all major components and systems Diagnostics: Diagnosis of mechanical, electrical, and electronic systems, use of diagnostic tools (e.g., STAR Diagnosis) Special Tools: Identification and usage of specialized tools required for specific repairs Torque Specifications: Detailed torque values for all critical fasteners Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems Technical Depth Depth: Complete factory-level diagnostic, repair, and maintenance information 📊 Manual Specifications File Format Format Details: Searchable PDF document, often with hyperlinked table of contents for easy navigation Print Quality Quality: High-resolution, clear diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L Inline-4 (SLK 200 Kompressor), 2.3L Supercharged Inline-4 (SLK 230 Kompressor), 3.2L V6 (SLK 320, SLK 32 AMG) Performance Slk 230 Kompressor Hp: 192 hp @ 5300 rpm Slk 230 Kompressor Torque: 200 lb-ft @ 2500-4800 rpm Slk 32 Amg Hp: 354 hp @ 6100 rpm Slk 32 Amg Torque: 332 lb-ft @ 4500 rpm Fuel System Fuel Type: Premium Unleaded Gasoline Induction: Supercharged (Kompressor models), Naturally Aspirated (SLK 320) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (earlier models, some markets), 5-speed Automatic (722.6 '5G-Tronic') Optional Optional Transmission: 5-speed Automatic (standard on most models from mid-generation onwards) Features Automatic Features: Touchshift (manual shifting capability), Electronic control unit 📐 Dimensions Exterior Length: Approx. 157.5 inches (4000 mm) Width: Approx. 68.9 inches (1750 mm) Height: Approx. 50.5 inches (1283 mm) Wheelbase: Approx. 82.6 inches (2100 mm) Weights Curb Weight: Approx. 2900-3200 lbs (1315-1450 kg), varies by engine and options 🛡️ Safety Features Ratings NHTSA Ratings: NHTSA frontal impact ratings for driver and passenger were generally good for its era. Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Stability Program (ESP) or Acceleration Skid Control (ASR) Passive Features Passive Safety Features: Driver and passenger airbags, side-impact airbags, roll-over protection system (pop-up bars) 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation Display) optional on later models, basic audio systems with CD player on earlier models. Driver Assistance Driver Assistance Features: Cruise control, optional parktronic parking assist. Connectivity Connectivity Features: Pre-wiring for optional CD changer, mobile phone integration (e.g., UHI interface). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first (refer to manual for specific engine) Major Service Interval: Service A and Service B intervals (indicated by the car's service computer) at varying mileage/time intervals. Fluid Specifications Engine Oil Specification: MB 229.1, 229.3, or 229.5 compliant synthetic oil (e.g., 0W-40, 5W-40, 5W-30 depending on climate and engine) Coolant Specification: MB 325.0 or MB 326.0 coolant (typically a 50/50 mix with distilled water) Transmission Fluid Specification: MB 236.10 or MB 236.12 for 722.6 automatic transmission Brake Fluid Specification: DOT 4 Known Issues Common Issues: Vario-Roof hydraulic leaks, actuator failures, ignition coil failure, MAF sensor issues, crank position sensor failure, rust on rear fender wells. Maintenance Recommendations: Regular inspection of Vario-Roof seals, battery terminal cleaning, checking for oil leaks, proactive replacement of wear items like serpentine belts and tensioners. 📚 Vehicle History Brand Heritage Mercedes Benz Legacy: Long-standing reputation for engineering excellence, luxury, and safety Model Evolution R170 Introduction:...
Pre-wiring for optional CD changer, mobile phone integration (e.g., UHI interface).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first (refer to manual for specific engine)
Major Service Interval:
Service A and Service B intervals (indicated by the car's service computer) at varying mileage/time intervals.
Fluid Specifications
Engine Oil Specification:
MB 229.1, 229.3, or 229.5 compliant synthetic oil (e.g., 0W-40, 5W-40, 5W-30 depending on climate and engine)
Coolant Specification:
MB 325.0 or MB 326.0 coolant (typically a 50/50 mix with distilled water)
Transmission Fluid Specification:
MB 236.10 or MB 236.12 for 722.6 automatic transmission
Brake Fluid Specification:
DOT 4
Known Issues
Common Issues:
Vario-Roof hydraulic leaks, actuator failures, ignition coil failure, MAF sensor issues, crank position sensor failure, rust on rear fender wells.
Maintenance Recommendations:
Regular inspection of Vario-Roof seals, battery terminal cleaning, checking for oil leaks, proactive replacement of wear items like serpentine belts and tensioners.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Long-standing reputation for engineering excellence, luxury, and safety
Model Evolution
R170 Introduction:
Introduced in 1996, designed to fill a niche below the SL-Class
Facelift:
Minor facelift occurred around 1999/2000 with styling updates and engine revisions.
Performance Variants:
SLK 32 AMG variant introduced in 2001, featuring a supercharged V6
Production
Production Years:
1996-2004
Manufacturing Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards are less documented for this model compared to mainstream vehicles, it was well-regarded for its innovation with the Vario-Roof and its blend of sportiness and everyday usability in the luxury roadster segment.
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