🏷️ Basic Information Identification Make: Mercedes-Benz Model: A-Class Chassis Code: W168 Product Name: Mercedes W168 A-Class 1997-2004 Workshop Repair Manual Generation Generation Designation: First Generation Generation Years: 1997-2004 Codes Internal Model Code: W168 👋 Introduction Market Position Vehicle Segment: Compact/Subcompact Hatchback Competitive Analysis Key Competitors Era: Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane Key Features Unique Selling Proposition: Innovative 'sandwich' floor design for enhanced safety and interior packaging, front-wheel drive in a segment often dominated by rear-wheel drive. Manual Advantage: Enables DIY repairs, saving significant costs on dealership service bills. 📋 Manual Details Coverage Areas Primary Coverage: All Models/Engines/Trim/Transmissions Types for Mercedes-Benz W168 A-Class Specific Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but described as comprehensive) Manual Type Type: Workshop Repair Service Manual Language Language: Italian Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Service Repair: Yes Transmission Service Repair: Yes Brake System: Yes Wiring Diagrams: Yes Electrical System: Yes Suspension: Yes Periodic Lubrication: Yes Steering: Yes Cooling System: Yes Fuel Injection Fuel System: Yes Emission System: Yes Heater Air Conditioning: Yes Engine Control System: Yes Chassis Body: Yes Restraint System: Yes Interior: Yes Differential Drive: Yes Axle: Yes Procedures Included General Maintenance: Yes Troubleshooting: Yes Repair Procedures: Detailed substeps, numbered instructions, expanded on repair information Diagnostic Procedures: Comprehensive diagnostic information, combined with electrical service procedures Disassembly Assembly: Yes Cleaning Reinstalling: Yes Technical Depth Depth Level: Professional technician level, covering diagnostics, repair, and maintenance Illustrations Diagrams: Hundreds of pages of detailed diagrams, drawings, photos, and enlarged insets for parts identification Critical Information: Includes notes, cautions, and warnings to pinpoint critical information 📊 Manual Specifications File Format PDF Quality: High quality, zoomable Print Quality Printable: Full Printable Binding Type Binding: Digital (PDF download) Paper Type Paper Type: Not Applicable (Digital Format) Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: Inline 4-cylinder (petrol and diesel variants available in the W168 generation, specific engine codes not detailed in product info) Performance Typical Power Output: Ranges from approximately 60 hp to 140 hp depending on specific engine variant (e.g., A140, A160, A170 CDI, A190, A210 Evolution) Fuel System Fuel Delivery: Fuel Injection (specific system details covered in manual) Engine Design Engine Placement: Transverse Drive Type: Front-Wheel Drive 🔧 Transmission Standard Transmission Type: Manual Transmission (available across various models) Optional Transmission Type: Automated Manual Transmission (AUTOTRONIC Continuously Variable Transmission - CVT, available on certain models) Features Gear Selection: Manual gear selection and automatic shifting (for AUTOTRONIC) 📐 Dimensions Exterior Body Style: 3-door and 5-door hatchback Length: Approx. 3626-3776 mm (depending on variant and facelift) Width: Approx. 1700-1720 mm Height: Approx. 1590-1600 mm Weights Curb Weight: Ranges from approx. 1080 kg to 1270 kg depending on engine and equipment 🛡️ Safety Features Ratings Euro Ncap Rating: Achieved a 4-star Euro NCAP rating (noteworthy for its time and class, particularly due to the sandwich construction) Active Features Active Safety Systems: ABS (Anti-lock Braking System), ESP (Electronic Stability Program) with ASR (Acceleration Slip Regulation) became available on later models and as an option. Passive Features Passive Safety Systems: Advanced 'Sandwich' floor structure designed to slide under another vehicle in a severe frontal impact, front airbags, side airbags, seatbelt pretensioners. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, with options for upgraded sound systems and CD changers. Driver Assistance Stability Control: Optional ESP (Electronic Stability Program) available on most models, especially post-facelift. Connectivity Connectivity Features: Pre-wiring for telephone and CD changer, manual and optional automatic climate control systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km or 1 year, whichever comes first (refer to specific service schedule in manual for exact intervals based on model and driving conditions). Major Service Interval: Refer to the manual for detailed service schedules covering items like spark plugs, brake fluid, coolant, and transmission fluid replacement. Fluid Specifications Engine Oil Specification: Requires Mercedes-Benz approved engine oils meeting specific specifications (e.g., MB 229.1, MB 229.3, or MB 229.5 depending on engine and year - consult manual for precise recommendations). Coolant Specification: Mercedes-Benz approved coolant concentrate (e.g., G48 or similar, mixed with distilled water in a 50/50 ratio). Brake Fluid Specification: DOT 4 brake fluid is typically specified. Transmission Fluid: Specific ATF (Automatic Transmission Fluid) for AUTOTRONIC CVT, and appropriate gear oil for manual transmissions. Refer to manual for exact specifications and capacities. Known Issues Common Wear Items: Ignition coils, spark plugs, suspension components (bushings, ball joints), exhaust system components, rear wheel bearings, door lock actuators, and occasional issues with the AUTOTRONIC transmission. Rust Prone Areas: Check wheel arches, sills, and floor pans, especially in regions with road salt. 📚 Vehicle...
Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane
Key Features
Unique Selling Proposition:
Innovative 'sandwich' floor design for enhanced safety and interior packaging, front-wheel drive in a segment often dominated by rear-wheel drive.
Manual Advantage:
Enables DIY repairs, saving significant costs on dealership service bills.
📋 Manual Details
Coverage Areas
Primary Coverage:
All Models/Engines/Trim/Transmissions Types for Mercedes-Benz W168 A-Class
Specific Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but described as comprehensive)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
Italian
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Brake System:
Yes
Wiring Diagrams:
Yes
Electrical System:
Yes
Suspension:
Yes
Periodic Lubrication:
Yes
Steering:
Yes
Cooling System:
Yes
Fuel Injection Fuel System:
Yes
Emission System:
Yes
Heater Air Conditioning:
Yes
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System:
Yes
Interior:
Yes
Differential Drive:
Yes
Axle:
Yes
Procedures Included
General Maintenance:
Yes
Troubleshooting:
Yes
Repair Procedures:
Detailed substeps, numbered instructions, expanded on repair information
Diagnostic Procedures:
Comprehensive diagnostic information, combined with electrical service procedures
Disassembly Assembly:
Yes
Cleaning Reinstalling:
Yes
Technical Depth
Depth Level:
Professional technician level, covering diagnostics, repair, and maintenance
Illustrations Diagrams:
Hundreds of pages of detailed diagrams, drawings, photos, and enlarged insets for parts identification
Critical Information:
Includes notes, cautions, and warnings to pinpoint critical information
📊 Manual Specifications
File Format
PDF Quality:
High quality, zoomable
Print Quality
Printable:
Full Printable
Binding Type
Binding:
Digital (PDF download)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
Inline 4-cylinder (petrol and diesel variants available in the W168 generation, specific engine codes not detailed in product info)
Performance
Typical Power Output:
Ranges from approximately 60 hp to 140 hp depending on specific engine variant (e.g., A140, A160, A170 CDI, A190, A210 Evolution)
Fuel System
Fuel Delivery:
Fuel Injection (specific system details covered in manual)
Engine Design
Engine Placement:
Transverse
Drive Type:
Front-Wheel Drive
🔧 Transmission
Standard
Transmission Type:
Manual Transmission (available across various models)
Optional
Transmission Type:
Automated Manual Transmission (AUTOTRONIC Continuously Variable Transmission - CVT, available on certain models)
Features
Gear Selection:
Manual gear selection and automatic shifting (for AUTOTRONIC)
📐 Dimensions
Exterior
Body Style:
3-door and 5-door hatchback
Length:
Approx. 3626-3776 mm (depending on variant and facelift)
Width:
Approx. 1700-1720 mm
Height:
Approx. 1590-1600 mm
Weights
Curb Weight:
Ranges from approx. 1080 kg to 1270 kg depending on engine and equipment
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Achieved a 4-star Euro NCAP rating (noteworthy for its time and class, particularly due to the sandwich construction)
Active Features
Active Safety Systems:
ABS (Anti-lock Braking System), ESP (Electronic Stability Program) with ASR (Acceleration Slip Regulation) became available on later models and as an option.
Passive Features
Passive Safety Systems:
Advanced 'Sandwich' floor structure designed to slide under another vehicle in a severe frontal impact, front airbags, side airbags, seatbelt pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, with options for upgraded sound systems and CD changers.
Driver Assistance
Stability Control:
Optional ESP (Electronic Stability Program) available on most models, especially post-facelift.
Connectivity
Connectivity Features:
Pre-wiring for telephone and CD changer, manual and optional automatic climate control systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 1 year, whichever comes first (refer to specific service schedule in manual for exact intervals based on model and driving conditions).
Major Service Interval:
Refer to the manual for detailed service schedules covering items like spark plugs, brake fluid, coolant, and transmission fluid replacement.
Fluid Specifications
Engine Oil Specification:
Requires Mercedes-Benz approved engine oils meeting specific specifications (e.g., MB 229.1, MB 229.3, or MB 229.5 depending on engine and year - consult manual for precise recommendations).
Coolant Specification:
Mercedes-Benz approved coolant concentrate (e.g., G48 or similar, mixed with distilled water in a 50/50 ratio).
Brake Fluid Specification:
DOT 4 brake fluid is typically specified.
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) for AUTOTRONIC CVT, and appropriate gear oil for manual transmissions. Refer to manual for exact specifications and capacities.
Known Issues
Common Wear Items:
Ignition coils, spark plugs, suspension components (bushings, ball joints), exhaust system components, rear wheel bearings, door lock actuators, and occasional issues with the AUTOTRONIC transmission.
Rust Prone Areas:
Check wheel arches, sills, and floor pans, especially in regions with road salt.
📚 Vehicle History
Brand Heritage
Parent Company:
Daimler-Benz AG (now Daimler AG)
Model Evolution
Design Concept:
Compact MPV-like practicality within a smaller footprint, pioneering the 'sandwich' floor concept for safety and interior space.
Facelift:
Facelifted model introduced in 2001 with revised styling, improved interior, and updated engines.
Production
Manufacturing Location:
Rastatt, Germany, and other Daimler-Benz assembly plants.
Production Years:
1997-2004
🏆 Awards & Recognition
Recognitions
Safety Award:
4-star Euro NCAP safety rating (as mentioned in safety section).
Ratings
Consumer Surveys:
Customer satisfaction varied, with some praising its innovative design and safety, while others experienced reliability issues typical of early models in a new platform.
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