🏷️ Basic Information Identification Make: Mercedes-Benz Model: A-Class Model Code: W168 Variant: A210 Evolution Codes Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 👋 Introduction Market Position Market Position: The Mercedes-Benz W168 A-Class, particularly the A210 Evolution, was positioned as a premium compact hatchback offering unique interior flexibility and Mercedes-Benz build quality in a segment typically dominated by more conventional designs. Competitive Analysis Competitive Analysis: Competed against vehicles like the BMW 1 Series (E87, later generation), Volkswagen Golf, Audi A3, and Ford Focus, differentiating itself with its 'sandwich floor' design promoting a higher seating position and safety benefits. Key Features Key Features: Innovative 'sandwich' floor construction for enhanced safety and interior space, compact exterior dimensions with surprisingly spacious interior, pioneering the premium compact hatchback segment for Mercedes-Benz. A210 Evolution Specifics: The A210 Evolution variant typically featured a more powerful engine, sportier suspension tuning, enhanced exterior styling, and premium interior appointments. 📋 Manual Details Coverage Areas Engine Coverage: Detailed coverage for the M166 and M271 engine families, specifically focusing on the 2.1L variant (likely an M111 variant adapted for the W168, or a specialized M166 version for the A210 Evolution). Transmission Coverage: Includes manual and automatic transmission (AUTOTRONIC® - CVT) servicing, repair, and diagnostics. Chassis Coverage: Suspension, steering, braking systems (including ABS/ESP), and wheel alignment specifications. Electrical Coverage: Comprehensive wiring diagrams, component testing, diagnostic procedures for engine control, body control modules, comfort systems, lighting, and instrumentation. Body And Interior Coverage: Body panel repair, door mechanisms, seat adjustments, interior trim, HVAC system servicing, and safety restraint systems (airbags, seatbelts). Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but typical for comprehensive factory manuals). Manual Type Manual Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain Systems: Engine mechanical, fuel injection, ignition, exhaust, cooling, lubrication, and emissions control systems. Drivetrain Systems: Front-wheel drive components, driveshafts, differential, and associated seals/bearings. Suspension And Steering: MacPherson strut front suspension, torsion beam rear axle, power steering system (hydraulic), and steering column components. Braking Systems: Front and rear disc brakes, ABS (Anti-lock Braking System), ESP (Electronic Stability Program) components, and brake fluid specifications. Electrical And Electronic Systems: Engine Control Module (ECM/ME), Transmission Control Module (TCM), Body Control Module (BCM), CAN bus communication, lighting circuits, power windows, central locking, audio system, and climate control. Procedures Included Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, fault code interpretation (OBD-II), and component testing procedures. Maintenance Procedures: Scheduled maintenance tasks including oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, and belt inspections. Repair Procedures: Step-by-step instructions for engine component replacement (e.g., timing belt/chain, water pump, alternator), transmission overhaul, suspension component replacement, brake caliper/rotor service, and electrical component repair. Special Tool Usage: Identification and recommended usage of specialized tools required for specific repair operations. Torque Specifications: Precise torque values for all critical fasteners and components. Technical Depth Technical Depth: Comprehensive from basic adjustments and fluid changes to complete engine and transmission rebuilds, including detailed electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, searchable text and clear diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, Naturally Aspirated (likely based on M111 family or a high-output M166 variant for the A210). Displacement: Approximately 2.1 Liters (2084 cc or similar). Bore X Stroke: Specifics vary, but typical for this era's Mercedes engines. Performance Horsepower: Likely in the range of 135-145 HP (exact for A210 Evolution may vary). Torque: Estimated 190-200 Nm (exact for A210 Evolution may vary). Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic or similar). Fuel Type: Unleaded Gasoline (Octane rating specified in manual). Engine Management ECU Type: ME 2.8, ME 2.9, or similar Mercedes-Benz engine control units. Emission Controls: Catalytic Converter, Secondary Air Injection (depending on market), EVAP system. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission. Optional Optional Transmission: AUTOTRONIC® (Continuously Variable Transmission - CVT). Features Transmission Features: Front-wheel drive layout, specific gear ratios and final drive specifications provided in manual. Fluid Specs Transmission Fluid Type Manual: GL-4 or GL-5 gear oil (specific viscosity and MB approval number in manual). Transmission Fluid Type Cvt: MB-specific CVT fluid (e.g., ATF 3353 or equivalent). 📐 Dimensions Exterior Length: Approx. 3626-3634 mm (Standard W168). Width: Approx. 1719 mm. Height: Approx. 1593 mm. Interior Interior Design Philosophy: Maximizing perceived and actual space through high roofline and upright seating positions due to sandwich floor. Seat Configuration: Flexible seating system ('Variospaced' system allowing rear seat removal/adjustment). Cargo Cargo Capacity: Variable, with significant volume achievable by folding or removing rear seats (specific liter figures in manual). Weights Curb Weight: Approx. 1250-1350 kg (depending on engine and transmission). Gross Vehicle Weight Rating: Specified in manual, varies by configuration....