Mercury Milan 2010 Workshop Repair & Service Manual [Complete & Informative for DIY Repair]
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🏷️ Basic Information Identification Make: Mercury Model: Milan Year: 2010 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Purpose: To provide comprehensive, accurate, and reliable service information for the 2010 Mercury Milan, enabling owners to perform maintenance and repairs themselves. Competitive Analysis Value Proposition: Offers complete coverage, official factory information, and high-quality diagrams at a competitive price, avoiding inferior or incomplete alternatives. Key Features Features: Instant delivery via download link, unlimited usage, printable format, extensive diagrams and illustrations, satisfaction guarantee. 📋 Manual Details Coverage Areas Scope: All models and configurations of the 2010 Mercury Milan Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine service, disassembly, reassembly, tuning, lubrication, cooling, fuel, ignition, exhaust, timing systems. Transmission: Service, removal, installation, overhaul, and troubleshooting of automatic transmissions. Chassis: Brakes, steering, suspension, axles, wheels, tires, and chassis assembly. Electrical: Full electrical system coverage, including battery, charging system, starter, ignition, lighting, instruments, power accessories, wiring diagrams, and troubleshooting. Bodywork: Body repair, panel replacement, interior trim, glass, and related components. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, fuel filter replacement, emissions control systems. Cooling System: Radiator, hoses, thermostat, water pump, cooling fan operation and diagnosis. Exhaust System: Exhaust manifolds, catalytic converters, mufflers, exhaust pipes, oxygen sensors. Procedures Included Maintenance: Periodic maintenance, tune-up procedures, fluid changes, filter replacements, lubrication points. Repair: Comprehensive repair procedures for all major vehicle systems, including engine, transmission, brakes, steering, suspension, electrical, and HVAC. Diagnostics: Diagnostic procedures, fault finding, troubleshooting charts, and diagnostic trouble codes (DTCs). Troubleshooting: Detailed troubleshooting guides for common and uncommon vehicle issues. Engine Rebuild: Detailed procedures for engine disassembly, inspection, measurement, and reassembly, including piston ring installation, bearing replacement, and cylinder head work. Brake Servicing: Brake pad and rotor replacement, brake caliper servicing, brake fluid flush and bleeding, parking brake adjustment. Suspension Servicing: Strut and shock absorber replacement, control arm servicing, ball joint inspection and replacement, wheel alignment specifications. Electrical Diagnostics: Utilizing wiring diagrams to diagnose faults in lighting circuits, power windows, power locks, audio systems, and instrument cluster issues. Technical Depth Depth: Factory-level technical information suitable for DIY enthusiasts and professional mechanics, covering everything from basic adjustments to complete component rebuilds. Torque Specifications: Comprehensive list of all critical torque specifications for fasteners across all vehicle systems. Illustrations: Abundant illustrations, diagrams, and exploded views to clarify repair procedures. 📊 Manual Specifications File Format Compatibility: Cross-platform PDF, compatible with Windows, Mac, and Linux operating systems. Print Quality Printability: High-quality, printable pages for garage use. Text is searchable. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: 2.5L Duratec I4, 3.0L Duratec V6 Performance 2.5L I4 Hp: 173 hp @ 6000 rpm 3.0L V6 Hp: 221 hp @ 6250 rpm Fuel System Fuel Type: Unleaded gasoline Injection Type: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Standard Transmission: 6-speed automatic transmission (likely Aisin Warner TF-81SC or similar) Optional Optional Transmission: Some markets may have offered a manual transmission for the 2.5L engine, though automatic was more common. Features Transmission Features: Automatic with SelectShift capability on some models. 📐 Dimensions Exterior Wheelbase Inches: 112.4 Length Inches: 190.6 Width Inches: 72.9 Height Inches: 57.7 Weights Curb Weight Lbs Min: 3450 Curb Weight Lbs Max: 3600 🛡️ Safety Features Ratings NHTSA Front Crash Driver: 5-Star NHTSA Front Crash Passenger: 5-Star NHTSA Side Crash Front Seat: 5-Star NHTSA Side Crash Rear Seat: 4-Star IIHS Top Safety Pick: Yes Active Features Active Safety Features: Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC/AdvanceTrac). Passive Features Passive Safety Features: Front dual-stage airbags, front side-impact airbags, side-curtain airbags (front and rear), active head restraints. 💡 Technology Features Infotainment Infotainment Options: Available with Ford's SYNC voice-activated communications and entertainment system, touchscreen navigation, premium audio systems (e.g., Sony). Driver Assistance Driver Assistance Features: Cruise control, available rear parking sensors. Connectivity Connectivity Features: SYNC system allowed Bluetooth connectivity for phones and audio streaming, USB integration on some trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles (or as per specific oil type and driving conditions, consult manual for precise intervals). Engine Air Filter: Inspect every 15,000 miles, replace as needed. Typically recommended replacement around 30,000 miles. Cabin Air Filter: Inspect/replace annually or every 15,000 miles. Fluid Specifications Engine Oil Spec: SAE 5W-20 (meeting Ford specification WSS-M2C945-A or equivalent) Transmission Fluid Spec: MERCON LV Automatic Transmission Fluid (ATF) Coolant Spec: Ford Gold Coolant (or equivalent G-05 type concentrate, mixed 50/50 with distilled water) Known Issues Common Problems: Potential issues include power steering leaks, HVAC system problems (blower motor, blend door actuators), minor electrical gremlins, and occasionally transmission shifting concerns. 📚 Vehicle History Brand Heritage Brand Context: Mercury was a division of Ford...
To provide comprehensive, accurate, and reliable service information for the 2010 Mercury Milan, enabling owners to perform maintenance and repairs themselves.
Competitive Analysis
Value Proposition:
Offers complete coverage, official factory information, and high-quality diagrams at a competitive price, avoiding inferior or incomplete alternatives.
Key Features
Features:
Instant delivery via download link, unlimited usage, printable format, extensive diagrams and illustrations, satisfaction guarantee.
📋 Manual Details
Coverage Areas
Scope:
All models and configurations of the 2010 Mercury Milan
Service, removal, installation, overhaul, and troubleshooting of automatic transmissions.
Chassis:
Brakes, steering, suspension, axles, wheels, tires, and chassis assembly.
Electrical:
Full electrical system coverage, including battery, charging system, starter, ignition, lighting, instruments, power accessories, wiring diagrams, and troubleshooting.
Bodywork:
Body repair, panel replacement, interior trim, glass, and related components.
Detailed troubleshooting guides for common and uncommon vehicle issues.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, measurement, and reassembly, including piston ring installation, bearing replacement, and cylinder head work.
Brake Servicing:
Brake pad and rotor replacement, brake caliper servicing, brake fluid flush and bleeding, parking brake adjustment.
Suspension Servicing:
Strut and shock absorber replacement, control arm servicing, ball joint inspection and replacement, wheel alignment specifications.
Electrical Diagnostics:
Utilizing wiring diagrams to diagnose faults in lighting circuits, power windows, power locks, audio systems, and instrument cluster issues.
Technical Depth
Depth:
Factory-level technical information suitable for DIY enthusiasts and professional mechanics, covering everything from basic adjustments to complete component rebuilds.
Torque Specifications:
Comprehensive list of all critical torque specifications for fasteners across all vehicle systems.
Illustrations:
Abundant illustrations, diagrams, and exploded views to clarify repair procedures.
📊 Manual Specifications
File Format
Compatibility:
Cross-platform PDF, compatible with Windows, Mac, and Linux operating systems.
Print Quality
Printability:
High-quality, printable pages for garage use. Text is searchable.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.5L Duratec I4, 3.0L Duratec V6
Performance
2.5L I4 Hp:
173 hp @ 6000 rpm
3.0L V6 Hp:
221 hp @ 6250 rpm
Fuel System
Fuel Type:
Unleaded gasoline
Injection Type:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Standard Transmission:
6-speed automatic transmission (likely Aisin Warner TF-81SC or similar)
Optional
Optional Transmission:
Some markets may have offered a manual transmission for the 2.5L engine, though automatic was more common.
Features
Transmission Features:
Automatic with SelectShift capability on some models.
📐 Dimensions
Exterior
Wheelbase Inches:
112.4
Length Inches:
190.6
Width Inches:
72.9
Height Inches:
57.7
Weights
Curb Weight Lbs Min:
3450
Curb Weight Lbs Max:
3600
🛡️ Safety Features
Ratings
NHTSA Front Crash Driver:
5-Star
NHTSA Front Crash Passenger:
5-Star
NHTSA Side Crash Front Seat:
5-Star
NHTSA Side Crash Rear Seat:
4-Star
IIHS Top Safety Pick:
Yes
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC/AdvanceTrac).
Passive Features
Passive Safety Features:
Front dual-stage airbags, front side-impact airbags, side-curtain airbags (front and rear), active head restraints.
💡 Technology Features
Infotainment
Infotainment Options:
Available with Ford's SYNC voice-activated communications and entertainment system, touchscreen navigation, premium audio systems (e.g., Sony).
Driver Assistance
Driver Assistance Features:
Cruise control, available rear parking sensors.
Connectivity
Connectivity Features:
SYNC system allowed Bluetooth connectivity for phones and audio streaming, USB integration on some trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (or as per specific oil type and driving conditions, consult manual for precise intervals).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed. Typically recommended replacement around 30,000 miles.
Cabin Air Filter:
Inspect/replace annually or every 15,000 miles.
Fluid Specifications
Engine Oil Spec:
SAE 5W-20 (meeting Ford specification WSS-M2C945-A or equivalent)
Transmission Fluid Spec:
MERCON LV Automatic Transmission Fluid (ATF)
Coolant Spec:
Ford Gold Coolant (or equivalent G-05 type concentrate, mixed 50/50 with distilled water)
Known Issues
Common Problems:
Potential issues include power steering leaks, HVAC system problems (blower motor, blend door actuators), minor electrical gremlins, and occasionally transmission shifting concerns.
📚 Vehicle History
Brand Heritage
Brand Context:
Mercury was a division of Ford Motor Company, positioned as a premium mainstream brand, often sharing platforms with Ford models.
Model Evolution
Model Generation:
The 2010 Mercury Milan is part of the first generation (2006-2011), based on the Ford CD3 platform, which was co-developed with Mazda (Mazda 6).
Production
Production Years:
2006-2011
Manufacturing Location:
Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
IIHS Rating Details:
Named an IIHS Top Safety Pick for its excellent performance in front, side, and rear impact crash tests.
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