🏷️ Basic Information Identification Make: Mitsubishi Model: FG25 Forklift Truck Engine Family: 4G63/4G64 Engine Type: Gasoline Codes Engine Codes Covered: 4G63, 4G64 Forklift Model Codes Covered: FG25 👋 Introduction Market Position Market Position: This manual targets owners and technicians of Mitsubishi FG25 forklifts, a popular class of industrial equipment requiring reliable and detailed service information for optimal uptime and performance. Competitive Analysis Competitive Analysis: Offers a distinct advantage over generic forklift service guides by focusing on specific Mitsubishi models and their integral 4G63/4G64 gasoline engines, providing specialized technical data crucial for accurate repairs. Key Features Key Features: Comprehensive coverage of critical industrial machinery, detailed engine-specific information, practical troubleshooting, and repair guidance tailored for the demanding environment of forklift operation. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive workshop service and repair for Mitsubishi FG25 Forklift Truck equipped with 4G63 and 4G64 gasoline engines. Page Count Page Count: Detailed page count not specified in product description, but implies extensive coverage. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (assumed based on product description language). Format Format: Likely Digital (PDF) or Printed Book. Product description implies a tangible or easily accessible format for technicians. 📖 Manual Coverage Systems Covered Systems Covered: Engine (4G63/4G64), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Electrical System, Hydraulic System, Drivetrain, Braking System, Steering System, Chassis, Lift Mechanism, Mast System, Operator Compartment. Procedures Included Procedures Included: Routine Maintenance, Scheduled Servicing, Engine Overhaul, Component Diagnostics, Troubleshooting Guides, Repair Procedures, Component Removal & Installation, Hydraulic System Calibration, Electrical Circuit Diagrams, Torque Specifications, Special Tool Requirements. Technical Depth Technical Depth: In-depth technical detail suitable for professional technicians and mechanics, covering everything from basic adjustments to complete engine rebuilds and complex system diagnostics. 📊 Manual Specifications File Format File Format: If digital, typically PDF. High resolution for clear diagrams and text. Searchable text functionality is common for workshop manuals. Print Quality Print Quality: If printed, expect durable paper stock, clear black and white diagrams, and potentially color sections for electrical schematics or specific components. Binding Type Binding Type: If printed, typically spiral-bound for lay-flat use in a workshop environment, or a robust perfect bound for durability. Paper Type Paper Type: If printed, typically a heavier-weight matte paper to withstand workshop conditions and reduce glare. ⚙️ Engine Specifications Primary Engine Primary Engine: Mitsubishi 4G63 / 4G64 Gasoline Engine Performance Engine Displacement: 4G63: 2.0L (1997cc), 4G64: 2.4L (2351cc) Engine Bore Stroke: Variable depending on specific variant, typically around 85mm x 88mm for 4G63 and 86.5mm x 100mm for 4G64. Compression Ratio: Typically ranges from 8.5:1 to 10.0:1 depending on the specific engine model and forklift application. Horsepower Output Approx: Estimated 40-60 HP at governed RPM for forklift applications, varies by specific engine tune and forklift model. Torque Output Approx: Estimated 70-100 lb-ft at governed RPM, varies by specific engine tune and forklift model. Fuel System Fuel System Type: Gasoline, likely multi-point fuel injection (MPI) or possibly carburetor depending on forklift vintage. Manual will detail specific configuration. Fuel Type: Unleaded Gasoline Fuel Pump Pressure: Specific PSI will be detailed in manual, typically around 35-45 PSI for MPI systems. Ignition System Ignition System Type: Electronic Ignition System (EIS) with distributor or distributorless ignition system (DIS) depending on engine variant and year. Manual will provide detailed schematics and timing procedures. 🔧 Transmission Standard Transmission Type: Automatic Transmission (typically torque converter with hydrostatic or powershift functionality for forklifts). Specific model and type will be detailed. Optional Optional Transmission: Not typically applicable for this type of industrial equipment, but manual may cover variations if present. Features Transmission Fluid Type: Specific ATF (Automatic Transmission Fluid) grade will be specified, e.g., DEXRON III/MERCON or equivalent. Transmission Fluid Capacity: Will be specified in the manual, typically 8-12 quarts for the transmission and torque converter. 📐 Dimensions Exterior Forklift Model Designation: FG25 signifies a 2500 kg (approximately 5000 lbs) nominal lifting capacity. Overall Length: Varies by mast configuration and attachments, typical range 2.5-3.5 meters without forks. Overall Width: Typical range 1.1-1.3 meters. Mast Height Lowered: Varies by mast type (e.g., 2-stage, 3-stage), typical range 2.0-2.5 meters. Mast Height Raised: Varies significantly, can range from 4.0 to 6.5 meters or more. Weights Operating Weight: Typically around 3500-4500 kg, including counterweight. Lifting Capacity: 2500 kg (5000 lbs) at load center (typically 500mm). 🛡️ Safety Features Ratings Safety Standards Compliance: Likely compliant with relevant industry safety standards such as ANSI/ITSDF B56.1 or ISO 3691. Manual will refer to specific safety precautions. Active Features Active Safety Features: Brake systems (hydraulic), audible reverse alarm, warning lights (if equipped), seatbelt. Passive Features Passive Safety Features: Operator overhead guard (OHG), load backrest (if equipped), operator presence system (OPS). 💡 Technology Features Infotainment Infotainment System: Basic industrial controls. May include hour meter, fuel gauge, basic warning lights. Advanced infotainment systems are not typical for this...