Mitsubishi Carisma 1996-2000 Service Repair Manual
Regular price
$133.00
Sale price
$133.00
Regular price
Unit price
/ per
Sale
Sold out
🏷️ Basic Information Identification Make: Mitsubishi Model: Carisma Generation: First Generation Years Covered: 1996-2000 Codes Chassis Codes: DA1A, DA2A, DA3A, DA5A, DA6A 👋 Introduction Market Position Vehicle Segment: Compact Family Car / Small Family Car Target Audience: Families, commuters seeking practical and affordable transportation. Competitive Analysis Key Competitors: Ford Focus, Opel Astra, Volkswagen Golf, Nissan Almera, Toyota Corolla, Honda Civic. Key Features Design Philosophy: European-influenced design, prioritizing practicality and comfort for the European market, while leveraging Mitsubishi's engineering. Availability: Primarily sold in Europe, Australia, and parts of Asia. 📋 Manual Details Coverage Areas General Information: True Chassis: True Powertrain: True Electrical: True Loads: True All Models: True All Engines: True All Trim Levels: True All Transmission Types: True Page Count Estimated Page Count: Extensive (Typical factory service manuals for this era range from 1000-3000 pages) Manual Type Type: Factory Service Manual (FSM) Type Detail: Professional workshop manual designed for use by trained technicians. Language Language: English Format File Format: HTML Delivery Method: Electronic Download (Email) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, diagnostics, component replacement (pistons, rings, bearings, valves, camshafts, crankshaft, etc.) Engine Management: Fuel injection system (EFI), ignition system, emissions control systems, diagnostic trouble codes (DTCs), sensor testing and replacement. Transmission Manual: Operation, disassembly, inspection, repair, and adjustment of manual gearboxes. Transmission Automatic: Operation, diagnostics, fluid changes, and general maintenance of automatic transmissions. Suspension: Front and rear suspension components, wheel alignment, shock absorbers, springs, control arms, bushings. Steering: Power steering system, steering rack, tie rods, steering column. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), disc and drum brake components, brake fluid specifications and bleeding procedures. Electrical System: Wiring diagrams, component location, starter, alternator, battery, lighting systems, horn, wipers, power windows, door locks. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling. Body And Chassis: Body panel removal and installation, interior trim, doors, hoods, trunk, glass replacement, structural repairs. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors. Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs. Troubleshooting: Diagnostic procedures for common and uncommon faults across all vehicle systems. Repair Procedures: Detailed, step-by-step instructions for component removal, repair, and reinstallation. Explodede Views: True Technical Specifications: True Electrical Diagnostics: True Torque Specifications: True Wiring Diagrams: True Technical Depth Depth: Comprehensive - Covers everything from basic maintenance to full engine and transmission rebuilds, including complex electrical troubleshooting. 📊 Manual Specifications File Format PDF Quality: High quality, suitable for professional printing. Print Quality Printability: Yes, all pages are printable. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) Compatibility Operating Systems: Windows, Mac, Linux OS Technical Depth Troubleshooting Guides: Yes, detailed troubleshooting charts and diagnostic procedures are included. Special Tools: Lists required special tools for various repair and diagnostic procedures. Manual Completeness Completeness: Complete and intact, covering all aspects of service, maintenance, and repair for the specified model years. ⚙️ Engine Specifications Primary Engine Engine Options: 4G9x series (e.g., 4G92, 4G93) gasoline engines and 4D6x series diesel engines. Gasoline Engine Displacement: 1.3L, 1.6L, 1.8L (GDI on some later models) Diesel Engine Displacement: 1.9L (Naturally Aspirated and Turbocharged) Performance Horsepower Range Gasoline: Approximately 75 HP (1.3L) to 125 HP (1.8L GDI) Horsepower Range Diesel: Approximately 60 HP (NA) to 90 HP (Turbocharged) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for gasoline, Direct Injection (GDI) for some variants, Indirect Injection for diesel. Fuel Type: Unleaded Petrol (Gasoline), Diesel 🔧 Transmission Standard Manual Transmission: 5-speed manual Optional Automatic Transmission: 4-speed automatic Features Drive Type: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback Wheelbase Typical: Approx. 2600 mm (102.4 in) Length Typical: Approx. 4315-4450 mm (169.9-175.2 in) Width Typical: Approx. 1735 mm (68.3 in) Height Typical: Approx. 1410-1435 mm (55.5-56.5 in) Weights Curb Weight Range: Approx. 1100-1300 kg (2425-2866 lbs) Gross Vehicle Weight Rating Gvwr: Varies by model and engine, typically around 1700-1800 kg 🛡️ Safety Features Ratings Euroncap Rating: Did not undergo formal Euro NCAP testing during its initial production years. Active Features ABS: Available on higher trims, standard on some later models. Traction Control: Rarely equipped on this generation. Passive Features Airbags: Driver's airbag standard, passenger airbag optional/standard on higher trims. Seatbelts: Pre-tensioning front seatbelts. 💡 Technology Features Infotainment Audio System: Basic factory radio/cassette player, with optional CD player on higher trims or as an aftermarket upgrade. Driver Assistance Cruise Control: Available on higher trim levels, particularly for 1.8L and diesel models. Connectivity Connectivity Features: Limited to basic functionality; no advanced smartphone integration or Bluetooth typical of modern vehicles. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Refer to the manual for specific engine recommendations....
Radiator, water pump, thermostat, hoses, coolant specifications.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs.
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all vehicle systems.
Repair Procedures:
Detailed, step-by-step instructions for component removal, repair, and reinstallation.
Explodede Views:
True
Technical Specifications:
True
Electrical Diagnostics:
True
Torque Specifications:
True
Wiring Diagrams:
True
Technical Depth
Depth:
Comprehensive - Covers everything from basic maintenance to full engine and transmission rebuilds, including complex electrical troubleshooting.
📊 Manual Specifications
File Format
PDF Quality:
High quality, suitable for professional printing.
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Technical Depth
Troubleshooting Guides:
Yes, detailed troubleshooting charts and diagnostic procedures are included.
Special Tools:
Lists required special tools for various repair and diagnostic procedures.
Manual Completeness
Completeness:
Complete and intact, covering all aspects of service, maintenance, and repair for the specified model years.
⚙️ Engine Specifications
Primary Engine
Engine Options:
4G9x series (e.g., 4G92, 4G93) gasoline engines and 4D6x series diesel engines.
Gasoline Engine Displacement:
1.3L, 1.6L, 1.8L (GDI on some later models)
Diesel Engine Displacement:
1.9L (Naturally Aspirated and Turbocharged)
Performance
Horsepower Range Gasoline:
Approximately 75 HP (1.3L) to 125 HP (1.8L GDI)
Horsepower Range Diesel:
Approximately 60 HP (NA) to 90 HP (Turbocharged)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for gasoline, Direct Injection (GDI) for some variants, Indirect Injection for diesel.
Fuel Type:
Unleaded Petrol (Gasoline), Diesel
🔧 Transmission
Standard
Manual Transmission:
5-speed manual
Optional
Automatic Transmission:
4-speed automatic
Features
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback
Wheelbase Typical:
Approx. 2600 mm (102.4 in)
Length Typical:
Approx. 4315-4450 mm (169.9-175.2 in)
Width Typical:
Approx. 1735 mm (68.3 in)
Height Typical:
Approx. 1410-1435 mm (55.5-56.5 in)
Weights
Curb Weight Range:
Approx. 1100-1300 kg (2425-2866 lbs)
Gross Vehicle Weight Rating Gvwr:
Varies by model and engine, typically around 1700-1800 kg
🛡️ Safety Features
Ratings
Euroncap Rating:
Did not undergo formal Euro NCAP testing during its initial production years.
Active Features
ABS:
Available on higher trims, standard on some later models.
Traction Control:
Rarely equipped on this generation.
Passive Features
Airbags:
Driver's airbag standard, passenger airbag optional/standard on higher trims.
Seatbelts:
Pre-tensioning front seatbelts.
💡 Technology Features
Infotainment
Audio System:
Basic factory radio/cassette player, with optional CD player on higher trims or as an aftermarket upgrade.
Driver Assistance
Cruise Control:
Available on higher trim levels, particularly for 1.8L and diesel models.
Connectivity
Connectivity Features:
Limited to basic functionality; no advanced smartphone integration or Bluetooth typical of modern vehicles.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Refer to the manual for specific engine recommendations.
Air Filter Replacement:
Approximately 20,000-30,000 km (12,000-18,000 miles) or annually.
Spark Plug Replacement Gasoline:
Refer to manual, typically 40,000-60,000 km for standard plugs, higher for iridium/platinum.
Timing Belt Replacement:
Crucial for 4G9x engines. Typically 80,000-100,000 km (50,000-60,000 miles) or 5-7 years. Refer to manual for exact interval.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or ACEA A2/A3, viscosity typically 5W-30 or 10W-40. Refer to manual for exact specification based on engine and climate.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Refer to manual for specific Mitsubishi or industry standard (e.g., G11).
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron II or III equivalent. Refer to manual for specific part number.
Known Issues
Timing Belt Failure:
Critical maintenance item. Failure can lead to catastrophic engine damage (interference engine for many 4G9x variants).
Suspension Wear:
Common wear items include ball joints, tie rod ends, and bushings, especially in the front suspension.
Rusting:
As with many cars of this era, particularly susceptible to rust on wheel arches, sills, and around the rear hatch.
Electrical Gremlins:
Can sometimes develop minor electrical issues, often related to aging wiring harnesses or grounds, particularly for power windows and central locking.
Gearbox Synchromesh:
Some wear on synchromesh rings in manual transmissions can lead to notchy shifting.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Established Japanese automotive manufacturer with a history of producing robust and reliable vehicles.
Model Evolution
Development Focus:
Developed in collaboration with Daimler-Chrysler (then Daimler-Benz) and Hyundai as part of the 'Project Alpha' platform, aiming for a shared global platform for compact cars.
Design Influence:
Designed primarily by Mitsubishi, with styling input and development contributions from Daimler-Benz for the European market. The Carisma shares its platform with the Colt (Japan) and Mirage (other markets).
Production
Manufacturing Location:
Born, Netherlands (NedCar plant).
Production Period:
1995-2004 (Carisma model line, with this manual covering the earlier part of the generation).
🏆 Awards & Recognition
Recognitions
Industry Awards:
While not a major award winner, it was generally well-received as a solid, if unexciting, family car in its segment during its production run.
Choosing a selection results in a full page refresh.