🏷️ Basic Information Identification Make: Mitsubishi Model: Diesel Forklift Truck Covered Models: FD100NM1, FD120NM1, FD135NM1, FD150ANM1 Codes Fd100Nm1 Serial Range: AF15E-20011-39999 Fd120Nm1 Serial Range: AF15E-20011-39999 Fd135Nm1 Serial Range: AF15E-20011-39999 Fd150Anm1 Serial Range: AF24C-20011-39999 👋 Introduction Market Position Segment: Heavy-duty industrial forklifts Application: Material handling in demanding environments like warehouses, manufacturing, and logistics Competitive Analysis Competitors: Competes with other major industrial forklift manufacturers such as Toyota, Komatsu, Hyster, and Caterpillar. Key Features Reliability: Known for robust construction and dependable operation in heavy-duty applications. Engine Power: Equipped with powerful Mitsubishi diesel engines designed for sustained performance. Operator Comfort: Designed with operator ergonomics and comfort for long shifts. Value Proposition Manual Value: Essential for maintaining operational efficiency, minimizing downtime, and ensuring safe and effective repair of these specialized industrial machines. 📋 Manual Details Coverage Areas Primary Focus: Workshop service and repair Page Count Total Pages: 936 Chassis Mast Manual Pages: 620 Engine Manual Pages: 316 Manual Type Type: Factory Workshop Service Manual Language Language: English Format Format: ZIP (containing multiple PDF files) 📖 Manual Coverage Systems Covered Chassis And Mast: Cooling System, Electrical System, Controllers, Power Train, 3-Speed Powershift Transmission, Front Axle and Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Mast and Forks, Side Shifter, Fork Positioner Engine: 6D16-TL Diesel Engine: General, Engine Mechanical, Lubrication, Fuel and Engine Control, Cooling, Intake and Exhaust, Electrical System, Special Equipment Procedures Included Maintenance: Routine maintenance, scheduled servicing, fluid checks and changes, filter replacements Repair: Component-level repair, assembly/disassembly procedures for all major systems Diagnostics: Troubleshooting guides, diagnostic codes, symptom-based troubleshooting Technical Data: Specifications, tolerances, torque values, clearances Technical Depth Depth: Comprehensive factory-level coverage, suitable for professional technicians and skilled mechanics 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restrictions Binding Type Binding: Not applicable (digital download) Paper Type Paper Type: Not applicable (digital download) Digital Features Searchability: Searchable text Navigation: Bookmarks for easy navigation Visual Aids Illustrations: High quality images and diagrams Electrical Diagrams: Circuit diagrams included ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi 6D16-TL Series Engine Type: Diesel, Turbocharged, Intercooled (likely based on typical applications for this engine code) Cylinders: Likely inline 6-cylinder configuration Performance Displacement: Approx. 7.5 Liters (standard for 6D16 series, specific ratings vary by forklift model) Horsepower: Varies by model and configuration, typically in the range of 120-160 HP for this class. Torque: Designed for high torque at low RPM for lifting operations. Fuel System Injection Type: Direct injection, common rail or rotary injection pump (depending on exact sub-model and year) Maintenance Oil Type: Diesel engine oil, API CI-4 or higher recommended (refer to manual for specific viscosity grade, e.g., 15W-40). Oil Capacity: Refer to manual for specific engine oil capacity. Coolant Type: Ethylene glycol-based coolant with appropriate corrosion inhibitors for heavy-duty diesel engines. 🔧 Transmission Standard Type: 3-Speed Powershift Transmission (as specified in manual title) Optional Availability: Manual does not indicate optional transmission types, focusing on the standard 3-speed powershift. Features Operation: Smooth shifting under load, designed for industrial material handling. Maintenance Fluid Type: Automatic Transmission Fluid (ATF) - specific type to be confirmed in manual (e.g., Dexron III/Mercon equivalent or proprietary Mitsubishi fluid). Fluid Capacity: Refer to manual for specific transmission fluid capacity. Filter Replacement: Transmission filter replacement is a critical maintenance item covered in the manual. 📐 Dimensions Exterior Lift Capacity: FD100NM1: 10,000 lbs (4,500 kg); FD120NM1: 12,000 lbs (5,500 kg); FD135NM1: 13,500 lbs (6,100 kg); FD150ANM1: 15,000 lbs (6,800 kg) - nominal capacities. Mast Type: Various mast configurations (e.g., Duplex, Triplex) available, specific lift heights and lowered heights vary and are detailed in the manual. Weights Operating Weight: Varies significantly by model and configuration (e.g., presence of side shifter, fork positioner, mast type). Refer to manual for precise figures. 🛡️ Safety Features Ratings Certification: Industrial forklifts are designed to meet relevant safety standards such as ANSI/ITSDF B56.1. Active Features Braking System: Hydraulic disc brakes are typical for this class, providing reliable stopping power. Lighting: Work lights, backup alarms, and potentially strobes for visibility are standard or optional features. Passive Features Operator Protection: Operator compartment with overhead guard and possibly full cabin for protection from falling loads and environmental factors. 💡 Technology Features Infotainment Features: Industrial forklifts typically do not feature advanced infotainment systems. Focus is on operational controls and monitoring. Driver Assistance Features: Basic operator aids like audible alarms, warning lights, and ergonomic control placement. Connectivity Features: No standard advanced connectivity features; fleet management telemetry might be an option depending on configuration. Controls Transmission Control: Lever or electronic controls for forward/reverse and gear selection. Hydraulic Controls: Typically manual levers for mast lift, tilt, and auxiliary hydraulic functions. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours, or annually. Specific interval detailed in manual. Transmission Fluid Change: Usually every 1000-2000 operating hours. Specific interval detailed in manual. Hydraulic Filter...