The Mitsubishi FG15 Forklift Truck is a robust and reliable piece of industrial equipment designed for efficient material handling. As part of Mitsubishi's established line of internal combustion (IC) engine forklifts, the FG15 series is engineered for durability and operator comfort, making it a versatile choice for warehousing, distribution centers, and light manufacturing environments. These compact forklifts typically offer lifting capacities up to approximately 1.5 tons and are known for their maneuverability in tight spaces, a key feature in demanding operational settings. Mitsubishi's long heritage in manufacturing heavy industrial equipment ensures a high standard of engineering quality and performance in the FG15 model. This comprehensive Workshop Service Manual (WSM) provides in-depth technical information for the Mitsubishi FG15 Forklift Truck series. It covers all major systems, including the powertrain, chassis, and electrical components, detailing scheduled maintenance, repair procedures, and diagnostic troubleshooting. The manual is intended for owners, mechanics, and technicians, offering detailed guidance on engine and transmission overhauls, hydraulic system repairs, brake and steering system servicing, and mast assembly maintenance. With high-resolution diagrams and clear instructions, this manual serves as an essential resource for maintaining the operational integrity and longevity of your Mitsubishi FG15 forklift. 🏷️ Basic Information Identification Make: Mitsubishi Model: FG15 Forklift Truck Product Name: Mitsubishi FG15 Forklift Trucks WSM Service Manual Repair PDF Download 👋 Introduction Market Position Segment: Compact internal combustion (IC) engine forklift trucks, commonly used in warehousing, distribution, and light manufacturing. Competitive Analysis Competitors: Competes with similar models from brands like Toyota, Komatsu, Nissan (now UniCarriers), and Yale. Key Features Vehicle Design: Designed for operator comfort, durability, and reliable material handling in demanding environments. 📋 Manual Details Coverage Areas Vehicle Coverage: Mitsubishi FG15 Forklift Truck Series Page Count Estimated Page Count: Comprehensive (exact count not specified in product description, but implied to be extensive for a WSM) Manual Type Type: Workshop Service Manual (WSM) / Repair Manual Language Language: English (Assumed based on product description wording and typical market) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (fuel system, ignition, cooling, lubrication, exhaust), Transmission (drive axle, power shuttle, hydraulic transmission components) Chassis: Steering system, Braking system (hydraulic, parking brake), Suspension, Hydraulic system (lift, tilt, steer functions), Mast assembly Electrical: Wiring diagrams, Lighting, Starting and charging system, Instrument panel, Safety interlocks Powertrain Details: Engine mechanicals (pistons, rings, valves, bearings), fuel injection/carburetion, ignition timing, exhaust system backpressure, cooling fan operation, lubrication pump function. Transmission Details: Torque converter, transmission pump, valve body operation, gear sets, drive shafts, axle lubrication, shift control linkage. Hydraulic System Details: Hydraulic pump specifications and testing, cylinder seals and repair, valve spool operation, hydraulic reservoir and filter maintenance, hose routing and pressure testing. Mast And Carriage Details: Mast roller adjustment, tilt cylinder repair, side shifter maintenance, fork inspection and replacement, load chain inspection and adjustment. Steering System Details: Steering axle components, tie rod ends, hydraulic steering cylinder, steering valve operation, alignment procedures. Braking System Details: Brake shoe/pad replacement, drum/rotor inspection, master cylinder repair, brake pedal linkage, parking brake mechanism, hydraulic fluid bleeding. Procedures Included Maintenance: Scheduled maintenance, Lubrication charts, Fluid checks and replacements, Filter replacements, Battery maintenance Repair: Engine overhaul, Transmission repair, Hydraulic component overhaul, Brake system repair, Steering system repair, Mast and fork repair, Electrical component replacement Troubleshooting: Diagnostic procedures for common issues, Fault finding charts, Electrical troubleshooting using diagrams, Hydraulic system diagnostics Engine Diagnostics: Compression testing, leak-down testing, fuel pressure testing, ignition system troubleshooting, exhaust gas analysis. Transmission Diagnostics: Shift quality issues, fluid pressure testing, component testing (e.g., clutches, torque converter). Hydraulic Diagnostics: Pressure and flow testing of individual hydraulic circuits (lift, tilt, steer), leak detection, filter monitoring. Electrical Diagnostics: Voltage drop testing, continuity testing, troubleshooting starter, alternator, and control circuits using wiring diagrams. Chassis Maintenance: Wheel bearing lubrication, tire pressure checks, steering alignment, chassis lubrication points. Technical Depth Depth: In-depth professional quality, covering diagnostics, disassembly, assembly, specifications, and troubleshooting for all major systems. Engine Rebuild: Detailed procedures for engine disassembly, cleaning, inspection, measurement, component replacement (bearings, seals, gaskets), and reassembly with torque specifications. Transmission Rebuild: Procedures for complete transmission overhaul, including clutch pack replacement, seal kits, valve body repair, and pump calibration. Hydraulic Component Rebuild: Step-by-step guides for rebuilding hydraulic pumps, cylinders, and control valves, including seal kits and component specifications. 📊 Manual Specifications File Format Quality: High-resolution PDF, designed for clear viewing and printing. Searchability: Likely searchable text within the PDF, allowing for quick navigation to specific topics. Print Quality Printability: Printable, allowing for physical copies for workshop use. Diagram Clarity: High clarity of technical drawings, schematics, and illustrations for accurate repair and maintenance. Binding Type Digital Binding: N/A (Digital download) Paper Type Digital Paper Type: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (IC) Engine (Specific model/type not detailed in product info, but likely a reputable industrial gasoline/LPG or diesel engine) Engine...