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Mitsubishi FG15N FG18N FG20CN FG20N FG25N FG30N FG35N Gasoline LPG Forklift Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: FG Series Forklift Truck Specific Models Covered: FG15N, FG18N, FG20CN, FG20N, FG25N, FG30N, FG35N Type: Gasoline/LPG Forklift Truck 👋 Introduction Market Position Industry Segment: Industrial and Material Handling Equipment Target User: Forklift technicians, maintenance departments, fleet managers, and owner-operators. Competitive Analysis Value Proposition: Provides essential technical data to maintain and repair a specific range of Mitsubishi forklifts, reducing downtime and service costs. Key Features Completeness: Comprehensive coverage for multiple models, ensuring broad applicability for fleet owners. Diagnostic Focus: Emphasis on troubleshooting and repair procedures, critical for operational readiness. 📋 Manual Details Coverage Areas Product Name: Mitsubishi FG15N FG18N FG20CN FG20N FG25N FG30N FG35N Gasoline LPG Forklift Truck Complete Workshop Service Repair Manual Primary Coverage: Workshop Service and Repair Page Count Page Count: Not specified in provided product description, but implied to be comprehensive. Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English (standard for most comprehensive service manuals of this type, though not explicitly stated in snippet). Format Format: Downloadable Manual (Digital PDF implied) 📖 Manual Coverage Systems Covered Engine Service: Detailed diagnostics, disassembly, assembly, repair, and overhaul of gasoline and LPG engines used in these models. Transmission Service: Coverage of automatic transmissions, including troubleshooting, repair, and maintenance procedures. Hydraulic System Service: In-depth information on hydraulic pumps, control valves, cylinders, hoses, and troubleshooting for lifting and steering systems. Electrical System Service: Wiring diagrams, component testing, troubleshooting of starting, charging, lighting, and control circuits. Brake System Service: Repair and maintenance of drum or disc brakes, including adjustment, component replacement, and troubleshooting. Steering System Service: Service and repair of steering gears, linkages, and power steering components. Cooling System Service: Maintenance and repair of radiator, fan, water pump, and thermostat for optimal engine temperature. Fuel System Service: Service for gasoline and LPG fuel delivery systems, including carburetors/injectors and gas regulators. Chassis And Frame Service: Information on frame inspection, repairs, and associated chassis components. Mast And Fork Assembly Service: Maintenance, repair, and inspection of the mast, lift chains, rollers, and fork carriage. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, battery checks, tire pressure, and general inspections. Troubleshooting Guides: Systematic diagnostic procedures for identifying and resolving common and uncommon faults. Component Overhaul: Detailed instructions for complete disassembly, inspection, repair, and reassembly of major components. Adjustment Procedures: Step-by-step guides for adjusting brakes, clutch, parking brake, and engine components. Installation And Replacement: Procedures for replacing worn or damaged parts and installing new components. Torque Specifications: Critical torque values for fasteners across all major systems for proper assembly. Technical Depth Depth Level: Comprehensive; covers from basic maintenance to in-depth diagnostics and complete component rebuilds. Diagnostic Capability: Advanced diagnostic procedures, fault code interpretation (if applicable to model generation), and component testing methods. Repair Scope: Full repair and overhaul of engine, transmission, hydraulic, and electrical systems. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Print Quality: High resolution for clear diagrams, schematics, and text. Binding Type Binding Type: N/A (Downloadable Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Gasoline and LPG (Liquid Propane Gas) fueled internal combustion engines. Engine Type Details Specific Engine Families: Likely utilizes engines from reputable manufacturers known for industrial applications, such as Mazda, Nissan, or Mitsubishi's own industrial engine lines (e.g., G4, 4G6 series variants, or similar industrial variants). Exact engine models vary by specific forklift sub-model and regional configuration. Performance Power Output: Power output varies by model capacity (e.g., FG15N typically around 40-50 HP, FG35N upwards of 60-70 HP). Specific horsepower and torque figures are detailed within the manual. Fuel System Fuel Delivery: Fuel injection or carburetor systems for gasoline, and a regulated LPG fuel system with vaporizers and mixers for LPG models. Lpg Componentry: Detailed procedures for servicing LPG regulators, mixers, and associated piping. 🔧 Transmission Standard Transmission Type: Automatic Transmission (Torque Converter Drive) Gear Selection: Typically 1-speed or 2-speed forward and reverse operation. Features Transmission Control: Hydraulic control systems for gear engagement and shifting. Fluid Specifications Transmission Fluid Type: Specific Automatic Transmission Fluid (ATF) type required, detailed in the manual (e.g., Dexron III or equivalent industrial grade). 📐 Dimensions Exterior Lift Capacity Range: From 1,500 kg (FG15N) to 3,500 kg (FG35N), dependent on specific model designation. Mast Height Options: Various mast configurations are available (e.g., 2-stage, 3-stage duplex/triplex) with different lowered and raised heights, detailed in the manual for each sub-model. Weights Operating Weight: Varies significantly by model and configuration, typically ranging from 2,500 kg to 4,500 kg. Precise figures are model-specific. 🛡️ Safety Features Ratings Safety Standards: Designed to meet relevant ANSI/UL safety standards for industrial forklift trucks. Specific certifications will be outlined by model and region. Active Features Operator Presence System: Likely equipped with an Operator Presence System...
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Type: Forklift
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Sku: 455864
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Mitsubishi FG15N FG18N FG20CN FG20N FG25N FG30N FG35N Gasoline LPG Forklift Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
FG Series Forklift Truck
Specific Models Covered:
FG15N, FG18N, FG20CN, FG20N, FG25N, FG30N, FG35N
Type:
Gasoline/LPG Forklift Truck
👋 Introduction
Market Position
Industry Segment:
Industrial and Material Handling Equipment
Target User:
Forklift technicians, maintenance departments, fleet managers, and owner-operators.
Competitive Analysis
Value Proposition:
Provides essential technical data to maintain and repair a specific range of Mitsubishi forklifts, reducing downtime and service costs.
Key Features
Completeness:
Comprehensive coverage for multiple models, ensuring broad applicability for fleet owners.
Diagnostic Focus:
Emphasis on troubleshooting and repair procedures, critical for operational readiness.
📋 Manual Details
Coverage Areas
Product Name:
Mitsubishi FG15N FG18N FG20CN FG20N FG25N FG30N FG35N Gasoline LPG Forklift Truck Complete Workshop Service Repair Manual
Primary Coverage:
Workshop Service and Repair
Page Count
Page Count:
Not specified in provided product description, but implied to be comprehensive.
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English (standard for most comprehensive service manuals of this type, though not explicitly stated in snippet).
Format
Format:
Downloadable Manual (Digital PDF implied)
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed diagnostics, disassembly, assembly, repair, and overhaul of gasoline and LPG engines used in these models.
Transmission Service:
Coverage of automatic transmissions, including troubleshooting, repair, and maintenance procedures.
Hydraulic System Service:
In-depth information on hydraulic pumps, control valves, cylinders, hoses, and troubleshooting for lifting and steering systems.
Electrical System Service:
Wiring diagrams, component testing, troubleshooting of starting, charging, lighting, and control circuits.
Brake System Service:
Repair and maintenance of drum or disc brakes, including adjustment, component replacement, and troubleshooting.
Steering System Service:
Service and repair of steering gears, linkages, and power steering components.
Cooling System Service:
Maintenance and repair of radiator, fan, water pump, and thermostat for optimal engine temperature.
Fuel System Service:
Service for gasoline and LPG fuel delivery systems, including carburetors/injectors and gas regulators.
Chassis And Frame Service:
Information on frame inspection, repairs, and associated chassis components.
Mast And Fork Assembly Service:
Maintenance, repair, and inspection of the mast, lift chains, rollers, and fork carriage.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, battery checks, tire pressure, and general inspections.
Troubleshooting Guides:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults.
Component Overhaul:
Detailed instructions for complete disassembly, inspection, repair, and reassembly of major components.
Adjustment Procedures:
Step-by-step guides for adjusting brakes, clutch, parking brake, and engine components.
Installation And Replacement:
Procedures for replacing worn or damaged parts and installing new components.
Torque Specifications:
Critical torque values for fasteners across all major systems for proper assembly.
Technical Depth
Depth Level:
Comprehensive; covers from basic maintenance to in-depth diagnostics and complete component rebuilds.
Diagnostic Capability:
Advanced diagnostic procedures, fault code interpretation (if applicable to model generation), and component testing methods.
Repair Scope:
Full repair and overhaul of engine, transmission, hydraulic, and electrical systems.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Print Quality:
High resolution for clear diagrams, schematics, and text.
Binding Type
Binding Type:
N/A (Downloadable Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Gasoline and LPG (Liquid Propane Gas) fueled internal combustion engines.
Engine Type Details
Specific Engine Families:
Likely utilizes engines from reputable manufacturers known for industrial applications, such as Mazda, Nissan, or Mitsubishi's own industrial engine lines (e.g., G4, 4G6 series variants, or similar industrial variants). Exact engine models vary by specific forklift sub-model and regional configuration.
Performance
Power Output:
Power output varies by model capacity (e.g., FG15N typically around 40-50 HP, FG35N upwards of 60-70 HP). Specific horsepower and torque figures are detailed within the manual.
Fuel System
Fuel Delivery:
Fuel injection or carburetor systems for gasoline, and a regulated LPG fuel system with vaporizers and mixers for LPG models.
Lpg Componentry:
Detailed procedures for servicing LPG regulators, mixers, and associated piping.
🔧 Transmission
Standard
Transmission Type:
Automatic Transmission (Torque Converter Drive)
Gear Selection:
Typically 1-speed or 2-speed forward and reverse operation.
Features
Transmission Control:
Hydraulic control systems for gear engagement and shifting.
Fluid Specifications
Transmission Fluid Type:
Specific Automatic Transmission Fluid (ATF) type required, detailed in the manual (e.g., Dexron III or equivalent industrial grade).
📐 Dimensions
Exterior
Lift Capacity Range:
From 1,500 kg (FG15N) to 3,500 kg (FG35N), dependent on specific model designation.
Mast Height Options:
Various mast configurations are available (e.g., 2-stage, 3-stage duplex/triplex) with different lowered and raised heights, detailed in the manual for each sub-model.
Weights
Operating Weight:
Varies significantly by model and configuration, typically ranging from 2,500 kg to 4,500 kg. Precise figures are model-specific.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet relevant ANSI/UL safety standards for industrial forklift trucks. Specific certifications will be outlined by model and region.
Active Features
Operator Presence System:
Likely equipped with an Operator Presence System (OPS) that prevents hydraulic functions and drive if the operator is not seated.
Passive Features
Overhead Guard:
Standard robust overhead guard for operator protection.
Load Backrest:
Integrated load backrest to prevent falling loads from contacting the operator.
💡 Technology Features
Infotainment
Operator Controls:
Basic and functional operator console with levers for lift, tilt, and side-shift, as well as transmission selection and dashboard indicators.
Driver Assistance
Instrument Cluster:
Includes indicators for engine temperature, oil pressure, battery charge, fuel level, hour meter, and warning lights.
Connectivity
Diagnostic Ports:
May include diagnostic ports for electronic control units (if equipped) or basic electrical system testing points.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, or annually, depending on operating conditions. Precise interval found in manual.
Transmission Fluid Change:
Typically every 1000-2000 operating hours, or as specified by the manual.
Hydraulic Fluid Change:
Typically every 1000-2000 operating hours, or as specified by the manual.
Air Filter Replacement:
Inspect every 250 hours, replace as needed or at least annually. More frequent replacement may be necessary in dusty environments.
Fluid Specifications
Engine Oil Type:
API Service Classification CF or CF-2, SAE 30W or 10W-30 depending on ambient temperature. Specific viscosity and API rating detailed in manual.
Hydraulic Fluid Type:
ISO VG 32 or 46 hydraulic oil, or specific Mitsubishi recommended fluid. Check manual for exact specification and temperature range suitability.
Known Issues
Common Wear Items:
Mast rollers, lift chains, hydraulic cylinder seals, brake shoes/pads, engine mounts, and transmission seals.
Common Faults:
Erratic hydraulic operation due to worn pump or valves, transmission slippage, engine performance issues related to fuel or ignition systems, and electrical connector corrosion.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Heavy Industries (MHI) and its forklift division, now part of Mitsubishi Logisnext.
Model Evolution
Series Lineage:
The FG series represents a long-standing line of reliable internal combustion engine forklifts, continually updated with technological advancements.
Production
Production Era:
These specific models (FG15N, FG18N, etc.) generally span production years from the late 1990s through the 2000s, with potential overlaps into earlier and later periods depending on specific market introductions and updates.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Mitsubishi forklifts generally have a reputation for reliability and durability in the material handling industry, often recognized for their robust build quality and operational efficiency, though specific model awards are not typically publicized in this manner.
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