🏷️ Basic Information Identification Make: Mitsubishi Model: FG20 Forklift Trucks Product Type: Service Manual / Repair Manual Format: PDF Download 👋 Introduction Market Position Market Segment: Industrial forklift trucks, designed for material handling in warehouses, factories, and logistics operations. Competitive Analysis Competitors: Toyota, Komatsu, Hyster, Yale, Caterpillar, Nissan Forklifts. Key Features Durability: Known for robust construction and reliability in demanding work environments. Operator Comfort: Ergonomic design, adjustable seating, and intuitive controls for operator efficiency. Performance: Efficient power delivery and lifting capabilities for various load capacities. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, and maintenance information for Mitsubishi FG20 Forklift Trucks. Page Count Page Count: Extensive (Exact number not specified but implied to be thorough) Manual Type Manual Type: Workshop Service Manual (WSM) Language Language: English (Assumed based on product description) 📖 Manual Coverage Systems Covered Engine System: Engine overhaul, diagnostics, fuel system, cooling system, lubrication system, ignition system (if applicable), emission controls. Transmission System: Transmission repair, adjustments, hydraulic system, torque converter, clutch assembly (if applicable), gear shift mechanisms. Hydraulic System: Hydraulic pump, control valves, cylinders, hoses, fluid specifications, troubleshooting, repair of lift and tilt functions. Steering System: Steering column, linkage, hydraulic power steering components, adjustments, and repair. Braking System: Brake system overhaul, drum/disc brake components, hydraulic lines, master cylinder, parking brake mechanism. Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting system, instrument panel, sensors, troubleshooting electrical faults. Chassis And Frame: Frame inspection, repairs, mounting points, counterweight details. Mast And Forks: Mast assembly, lift chains, rollers, side shift mechanism (if equipped), fork inspections, and replacement. Procedures Included Preventive Maintenance: Scheduled maintenance tasks, lubrication points, filter replacement intervals, safety checks. Troubleshooting: Diagnostic charts, common problem identification, step-by-step troubleshooting procedures for various systems. Disassembly And Assembly: Detailed instructions for removing, inspecting, repairing, and reassembling major components and sub-assemblies. Adjustments: Precise procedures for adjusting brakes, clutches, linkages, hydraulic pressures, and safety mechanisms. Rebuilding Procedures: Comprehensive instructions for rebuilding engines, transmissions, hydraulic pumps, and cylinders. Technical Depth Depth: In-depth, professional quality, covering everything from basic maintenance to complete overhauls and diagnostics. Component Illustrations: Detailed exploded views and diagrams of all major components and systems for clear identification and assembly/disassembly guidance. Torque Specifications: Precise torque values for all critical fasteners across various systems. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for printing clear diagrams and text. Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: Digital (Not applicable to physical paper) Searchability Searchable Text: PDF format typically allows for text searching, greatly enhancing usability for technicians. ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (Likely LPG or Gasoline, specific model details required for confirmation) Performance Power Output: Variable based on specific engine option for the FG20 model. Consult manual for precise figures. Torque Output: Variable based on specific engine option for the FG20 model. Consult manual for precise figures. Fuel System Fuel Type: Propane (LPG) or Gasoline (Petrol) Fuel Delivery: Carbureted or Fuel Injection (Model dependent) Cooling System Cooling Method: Water-cooled (Radiator, fan, coolant) Lubrication System Oil Type: Refer to manual for specific SAE viscosity grade and API service classification (e.g., SAE 10W-30 API CF or equivalent). Engine Overhaul Piston Ring Gap: Specific clearance values provided in the manual for engine rebuilds. Valve Lash Adjustment: Precise adjustment specifications for intake and exhaust valves. 🔧 Transmission Standard Transmission Type: Automatic (Torque Converter with hydrostatic or power shift capabilities) Optional Optional Transmission: Not typically offered for this class of forklift, primarily automatic. Features Transmission Fluid: Specific ATF (Automatic Transmission Fluid) type and specification required. Consult manual for part numbers and capacity. Gear Ratios: Detailed gear ratios for forward and reverse operation provided in the manual. 📐 Dimensions Exterior Overall Length: Varies by mast configuration and attachments. Refer to specific model data sheet or manual. Overall Width: Varies by mast configuration and attachments. Refer to specific model data sheet or manual. Mast Height Lowered: Key dimension for operational clearance. Specific values vary by mast type (e.g., 2-stage, 3-stage). Mast Height Elevated: Maximum lifting height, crucial for overhead clearance. Specific values vary by mast type. Weights Operating Weight: Total weight of the forklift, including battery (if electric) or fluids. Specific weight not provided, consult manual. Load Capacity: Rated lifting capacity at a specified load center. Typically around 2000 kg (4500 lbs) for an FG20 model. 🛡️ Safety Features Ratings Safety Standards: Adherence to ANSI B56.1 standards for industrial trucks. Active Features Braking System Safety: Effective service brakes, independent parking brake. Stability Systems: Design considerations for stable operation during lifting and maneuvering, including wheelbase and mast design. Passive Features Operator Presence System: May include seat interlocks to prevent movement when operator is not seated. Overhead Guard: Standard feature to protect operator from falling objects. Fork Protection: Load backrest to prevent loads from shifting...