🏷️ Basic Information Identification Make: Mitsubishi Model: FG25 Forklift Trucks Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Target User: Forklift technicians, mechanics, service departments, and owner-operators Value Proposition: Cost-effective solution for maintaining and repairing Mitsubishi FG25 forklifts, reducing reliance on expensive dealer services. Competitive Analysis Benefit Over Alternatives: Provides the detailed, specific information needed for accurate repairs, unlike generic repair guides. Key Features Comprehensiveness: Covers all major systems and maintenance aspects, ensuring no critical information is omitted. Accessibility: Instant download in PDF format allows for immediate access on various devices. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair procedures for Mitsubishi FG25 Forklift Trucks Maintenance Coverage: Scheduled maintenance, routine checks, and preventative service Repair Coverage: Detailed troubleshooting, diagnosis, and repair procedures for all major systems Technical Specifications: Comprehensive technical data, specifications, and diagrams Page Count Estimated Pages: Likely several hundred pages, typical for a comprehensive workshop manual Manual Type Type: Workshop Service Repair Manual Language Language: English (Assumed, standard for repair manuals) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (gasoline/LPG), transmission (hydrostatic/torque converter), drivetrain, differentials Chassis: Steering system, braking system, suspension, hydraulic system Electrical: Starting and charging system, lighting, instrumentation, sensors, wiring diagrams Hydraulic Lift System: Mast operation, lift cylinder, tilt cylinder, hydraulic pump, control valves, hoses and fittings Operator Station: Controls, seating, dashboard, safety features Procedures Included Maintenance: Lubrication points and schedules, filter replacement, fluid checks and changes, battery maintenance Troubleshooting: Diagnostic charts, fault code interpretation, common problem identification and resolution Repair And Overhaul: Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly Adjustment: Calibration and adjustment procedures for various systems (e.g., brakes, hydraulic controls) Wiring Diagrams: Detailed electrical schematic diagrams for troubleshooting and repair Diagnostics: System diagnostic routines, troubleshooting trees, and component testing procedures. Special Tools: Lists required special tools for specific repair procedures, with part numbers or descriptions. Technical Depth Depth: Comprehensive, covering basic maintenance to major component overhaul and advanced diagnostics Engine Overhaul: Detailed procedures for engine rebuilding, including torque specifications, tolerances, and assembly sequences. Hydraulic System Rebuild: Instructions for rebuilding hydraulic pumps, motors, cylinders, and control valves. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable, enabling quick navigation to specific topics Print Quality Quality: High-resolution, ensuring clarity of text and diagrams for printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (Gasoline/LPG) - Specific engine model will vary by exact FG25 configuration. Typical Engine Options: Likely a Mitsubishi industrial engine, e.g., 4G63, 4G54, or similar robust industrial powerplants. Performance Displacement: Varies by engine model, typically in the 2.0L - 2.5L range for this class of forklift. Horsepower: Estimated 40-60 HP (Gross), depending on specific engine and tuning. Torque: Specifications vary, designed for industrial torque delivery at lower RPM. Fuel System Fuel Type: Gasoline and/or Liquid Propane Gas (LPG) depending on forklift configuration. Ignition System: Spark ignition system, likely distributor-based or electronic ignition. Carburetion Injection: Typically carbureted for gasoline, and a specific regulator/mixer system for LPG. 🔧 Transmission Standard Transmission Type: Hydrostatic Transmission (HST) or Torque Converter Automatic Transmission Drive Configuration: Rear-wheel drive, with hydrostatic drive powering the drive axle. Optional Optional Transmission: Not typically applicable for industrial forklifts; transmission type is usually fixed by model. Features Control Method: Levers or pedal operation for forward/reverse and speed control. Transmission Fluid Type: Specific ATF or hydraulic fluid; manual will specify exact type and viscosity (e.g., DEXRON III, Mitsubishi Genuine Hydraulic Fluid). 📐 Dimensions Exterior Overall Length: Varies based on mast type and configuration, typically around 2.5 - 3.5 meters without forks. Overall Width: Approx. 1.1 - 1.3 meters. Mast Height Lowered: Approx. 2.0 - 2.5 meters (varies significantly with mast type - 2-stage, 3-stage). Mast Height Raised: Approx. 4.0 - 5.5 meters (varies significantly with mast type and free lift). Weights Operating Weight: Approx. 3,500 - 4,500 kg, depending on configuration and fuel type. Load Capacity: 2,500 kg (2.5 Tonnes) at standard load center (typically 500mm or 600mm). Center Of Gravity: As specified by manufacturer for load capacity calculations. 🛡️ Safety Features Ratings Safety Standards: Compliant with relevant industrial safety standards (e.g., ANSI/ITSDF, EN). Active Features Operator Presence System: Likely includes an operator presence system that prevents hydraulic functions if the operator is not seated. Braking System: Hydraulic wet disc or drum brakes, providing reliable stopping power. Passive Features Overhead Guard: Standard heavy-duty overhead guard for operator protection. Seatbelt: Typically equipped with a seatbelt for operator safety. 💡 Technology Features Infotainment Infotainment System: Not applicable. Forklifts prioritize functionality and durability over infotainment features. Driver Assistance Assistance Features: Basic operational controls; advanced driver assistance systems are not standard in this class of forklift. Connectivity Connectivity Options: N/A. Focus is on mechanical and hydraulic systems, not digital connectivity....