🏷️ Basic Information Identification Make: Mitsubishi Model: FG25 Forklift Truck Product Type: Service Repair Manual (WSM) 👋 Introduction Market Position Category: Industrial Material Handling Equipment Segment: Counterbalanced Forklift Trucks Competitive Analysis Competitors: Toyota Material Handling, Hyster-Yale Group, Crown Equipment Corporation, Komatsu, Caterpillar (and their respective forklift divisions) Key Features Vehicle Strengths: Known for durability, reliable operation, efficient hydraulics, and operator comfort (depending on specific FG25 variant and model year) Manual Value Proposition: Provides essential technical knowledge for maintaining and repairing the Mitsubishi FG25, crucial for minimizing downtime and operational costs. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Mitsubishi FG25 Forklift Trucks Page Count Estimated Pages: Varies (typically 500+ pages for a full WSM) Manual Type Type: Workshop Service Manual (WSM) Language Language: English (assumed based on product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, fuel system, cooling system, exhaust system, transmission (hydrostatic, torque converter - specific to FG25 model variant) Chassis: Steering system, braking system (hydraulic, parking brake), suspension, hydraulic system (lift, tilt, steering control) Electrical: Charging system (alternator, battery), ignition system (if applicable to engine variant), lighting, instrumentation, control circuits Operator Compartment: Controls, seat, safety features, operator presence system Mast And Attachments: Lift mast assembly, forks, side shifter (if equipped), tilt mechanism Procedures Included Maintenance: Scheduled maintenance checks, lubrication points, fluid level checks and changes, filter replacements Diagnostics: Troubleshooting guides for common and uncommon issues, fault code interpretation (if applicable) Repair: Step-by-step repair instructions for all major components and systems, including disassembly, inspection, repair, and reassembly Adjustment: Adjustment procedures for brakes, clutch (if applicable), hydraulic pressures, control linkages Overhaul: Detailed overhaul procedures for engines, transmissions, hydraulic pumps, and cylinders Technical Depth Level: In-depth technical information suitable for qualified technicians and mechanics 📊 Manual Specifications File Format Quality: High-resolution PDF, likely with searchable text and high-quality images/diagrams Print Quality Printability: Printable, allowing for offline use or specific section printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion Engine (Gasoline/LPG or Diesel, specific to FG25 model designation) Common Engine Variants: Likely powered by Mitsubishi or a reputable industrial engine manufacturer (e.g., Yanmar, Perkins for diesel variants, or relevant gasoline/LPG options) Performance Displacement: Typically ranges from 2.0L to 3.5L, depending on engine model and fuel type Horsepower: Estimated 40-70 HP, depending on engine variant and configuration Torque: Torque figures vary significantly based on engine type and displacement, crucial for lift capacity and performance. Fuel System Fuel Type: Gasoline, LPG (Liquefied Petroleum Gas), or Diesel, depending on the specific FG25 model Injection Type: Carburetor (older models), Electronic Fuel Injection (EFI) for gasoline/LPG, Direct Injection or Indirect Injection for diesel Cooling System Type: Water-cooled, typically with a radiator, fan, and coolant reservoir 🔧 Transmission Standard Type: Automatic (Torque Converter) Optional Type: Hydrostatic Transmission (HST) may be an option on some FG25 variants, offering seamless power delivery and variable speed control. Features Control: Single or dual pedal operation for forward/reverse and speed control Fluid Specifications Transmission Fluid: Refer to manual for specific ATF type (e.g., Dexron III/Mercon or equivalent for torque converter models) or hydraulic fluid for HST. 📐 Dimensions Exterior Overall Length: Variable, typically 2.0-2.5 meters (without forks) Overall Width: Variable, typically 1.0-1.3 meters Mast Height Lowered: Variable, typically 2.0-2.5 meters Mast Height Raised: Variable, typically 4.0-6.0 meters (depending on mast type) Weights Operating Weight: Typically 3,500 - 4,500 kg Load Capacity: 2,500 kg (2.5 Ton) is the defining characteristic of the FG25 model Wheelbase: Variable, crucial for stability and turning radius 🛡️ Safety Features Ratings Design Standards: Designed to meet industry safety standards for forklifts (e.g., OSHA, ANSI, ISO) Active Features Braking System: Hydraulic service brakes, mechanical parking brake Operator Presence System: Engages lift/travel interlocks when operator is not seated (common feature) Lights And Alarms: Headlights, tail lights, brake lights, potentially strobe or warning lights Passive Features Overhead Guard: Standard feature to protect the operator from falling loads Seat Belt: Standard safety restraint Load Backrest: Prevents loads from shifting backward towards the operator 💡 Technology Features Infotainment System: Basic instrumentation (hour meter, fuel gauge, warning lights) is standard. Advanced infotainment systems are not typical for industrial forklifts. Driver Assistance Features: May include features like automatic parking brake engagement, load sensing hydraulics, and engine monitoring systems. Connectivity Features: No typical automotive connectivity features like Bluetooth or Wi-Fi. Fleet management telematics might be an aftermarket or factory option. 🔧 Maintenance Service Intervals Daily Checks: Fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire condition, brake operation, horn, lights, hydraulic system leaks, mast operation, fork condition. Periodic Maintenance: Engine oil and filter change (e.g., every 250-500 operating hours), air filter replacement, fuel filter replacement, hydraulic filter replacement, transmission fluid change, coolant flush and replacement, inspection of drive axle, steering linkage,...