🏷️ Basic Information Identification Make: Mitsubishi Model: FG35A Forklift Truck Product Type: Repair Service Manual Target Audience: Professional Technicians 👋 Introduction Market Position Industry Segment: Industrial Material Handling Equipment (Counterbalanced Forklift Trucks) Competitive Analysis Competitors: Toyota, Hyster, Yale, Komatsu, Clark, Crown. Key Features Applicability: Focuses on the specific FG35A model, known for its robustness and reliability in various industrial environments. 📋 Manual Details Coverage Areas General Scope: Comprehensive repair and service for the Mitsubishi FG35A Forklift Truck series. Page Count Estimated Pages: N/A (Digital Download) Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain components, cooling system, fuel system, exhaust system. Hydraulic System: Hydraulic pump, control valves, cylinders (lift, tilt, side-shift), hoses, filters, fluid specifications. Chassis And Steering: Frame, steering axle, steering system components (hydraulic power steering, linkage), wheels, tires. Braking System: Brake mechanism (e.g., drum or disc), brake pedal, master cylinder, brake lines, parking brake. Electrical System: Battery, charging system (alternator/generator), starter motor, ignition system (if applicable for LPG/gasoline), lighting, wiring diagrams, sensors, control modules. Operator Station: Seat, controls (levers, pedals), dashboard, overhead guard, safety features. Mast And Attachments: Mast assembly (channels, rollers, chains), forks, side-shifter (if equipped), other common attachments. Procedures Included Maintenance: Scheduled maintenance, lubrication, filter changes, fluid checks and replacements, battery maintenance. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts. Repair: Component removal, disassembly, inspection, repair, reassembly, and installation procedures. Adjustment: Calibration and adjustment of critical components (e.g., brake systems, hydraulic controls, linkage). Technical Depth Depth: Detailed technical specifications, service data, torque values, tolerances, diagnostic codes, and step-by-step repair instructions. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable (dependent on original document scanning quality) Print Quality Printability: Designed for clear printing of all diagrams, schematics, and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (typically LPG or Gasoline for this class/era) Engine Manufacturer: Likely a reputable Japanese or American engine manufacturer (e.g., Nissan, Mitsubishi, Mazda, or specific industrial engine suppliers). Displacement Range: Typically 2.0L - 3.0L for this lift capacity. Performance Horsepower Range: Approx. 50-70 HP (specific to engine variant). Torque Range: Approx. 100-150 lb-ft (specific to engine variant). Fuel System Fuel Type: Liquefied Petroleum Gas (LPG) and/or Gasoline. Fuel Delivery: Carburetor or Fuel Injection system (depending on specific model year and engine). 🔧 Transmission Standard Transmission Type: Automatic (Torque Converter Transmission - TCT) Number Of Speeds: Typically 1-speed forward, 1-speed reverse, or 2-speed forward, 1-speed reverse. Features Cooling: Integrated transmission fluid cooler, often via a dedicated heat exchanger. Fluid Specifications Transmission Fluid Type: Dexron III/Mercon or equivalent ATF (Automatic Transmission Fluid). 📐 Dimensions Lift Capacity Rated Capacity: 3500 lbs (approx. 1590 kg) at a 24-inch load center. Mast Height Standard Mast Lift Height: Varies based on mast configuration (e.g., Duplex, Triplex). Typical range: 130-200 inches (3300-5080 mm). Standard Mast Lowered Height: Varies based on mast configuration. Essential for overhead door clearance. Forks Standard Fork Length: 42 inches (1067 mm) or 48 inches (1219 mm). Weights Operating Weight: Approx. 9,000 - 10,000 lbs (4,000 - 4,500 kg) with standard configuration and operator. 🛡️ Safety Features Ratings Rollover Protection: Standard Operator Presence System (OPS), Overhead Guard (OHG). Active Features Braking System: Service brake (hydraulic) and parking brake (mechanical). Passive Features Operator Restraint: Seatbelt (may be optional or standard depending on region/year). 💡 Technology Features Infotainment Operator Interface: Basic analog gauges and indicator lights for engine status, fuel level, and hydraulics. Minimal electronic features typical for this class of forklift. Driver Assistance Safety Systems: Operator Presence System (OPS) - prevents operation when operator is not in seat. Horn, backup alarm (often standard). Connectivity Telematics: Not typically found on this model; basic forklifts of this era generally lack telematics or fleet management integration. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours or annually, whichever comes first. Consult manual for specific engine. Transmission Fluid Change: Typically every 1000-2000 operating hours. Includes filter replacement. Hydraulic Fluid Change: Typically every 1000-2000 operating hours. Includes filter replacement. Air Filter Replacement: Inspect regularly, replace as needed or at specified intervals (e.g., 250-500 hours). Fuel Filter Replacement: Replace as specified, typically around 500-1000 operating hours or if performance issues arise. Fluid Specifications Engine Oil Type: API CI-4/SJ or equivalent (e.g., 15W-40 for diesel, 10W-30 for gasoline/LPG, depending on engine). Hydraulic Fluid Type: ISO VG 32 or 46 Hydraulic Oil, or specific Mitsubishi approved fluid. Coolant Type: Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Check for specific MHI coolant recommendations. Known Issues Common Wear Items: Mast rollers, fork wear, hydraulic hose leaks, seal degradation, battery terminal corrosion, brake pad/shoe wear. Typical Faults: Erratic hydraulic control, engine misfires (especially LPG),...