🏷️ Basic Information Identification Make: Mitsubishi Model: FGC15K Forklift Truck Product Type: Factory Service Repair Manual 👋 Introduction Market Position Segment: Compact internal combustion (IC) pneumatic tire forklift. Application: Designed for general material handling in warehouses, distribution centers, and manufacturing facilities. Competitive Analysis Key Competitors: Toyota, Komatsu, Yale, Hyster, Caterpillar forklifts in the 1.5-ton class. Key Features Lift Capacity: 1500 kg (approximately 3,300 lbs). Power Source: Internal Combustion (likely LPG, gasoline, or diesel; manual will specify exact options). Mast Type: Various mast options (e.g., 2-stage, 3-stage) for different lift heights and collapsed dimensions. Specifics in manual. Tire Type: Solid pneumatic or cushion tires depending on application environment. Manual to confirm. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair information for Mitsubishi FGC15K Forklift Trucks. Page Count Estimated Page Count: Data not explicitly provided, but typically service manuals of this scope exceed 500 pages. Manual Type Manual Type: Factory Service and Repair Manual Language Language: English (standard for factory service manuals) Format Format: Likely a digital format (PDF) for modern manuals, or possibly a printed bound manual. 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drive axle, hydraulic system. Chassis And Controls: Steering system, braking system, lifting mechanism, mast assembly, operator controls. Electrical System: Wiring diagrams, component testing, lighting, instrumentation, battery system. Hydraulic System: Pump, valves, cylinders, hoses, fluid maintenance, troubleshooting. Procedures Included Preventive Maintenance: Scheduled maintenance tasks, lubrication points, fluid level checks, filter replacement. Diagnostic Procedures: Troubleshooting guides, symptom analysis, diagnostic charts, fault code interpretation. Repair Procedures: Step-by-step instructions for component removal, overhaul, and reinstallation. Adjustment And Calibration: Setting shift points, hydraulic pressure adjustments, linkage calibration. Technical Depth Depth Of Information: Comprehensive technical data for factory-level repairs and diagnostics, including detailed schematics and specifications. 📊 Manual Specifications File Format File Format: Likely PDF; searchable text and hyperlinked sections are standard for professional digital manuals. Print Quality Print Quality: N/A (for digital format) or High-resolution images and clear text for printed versions. Binding Type Binding Type: N/A (for digital format) or Professional perfect binding or spiral binding for printed manuals. Paper Type Paper Type: N/A (for digital format) or Durable, high-quality paper stock suitable for workshop environments for printed manuals. ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (specific model and fuel type to be detailed in manual, likely a variant of Mitsubishi's industrial engines). Displacement: Typically in the 2.0L - 2.5L range for this class. Exact displacement provided in manual. Fuel Type: Likely Liquid Propane Gas (LPG), potentially Gasoline or Diesel. Manual will confirm. Performance Horsepower: Estimated 40-55 HP. Specific rating will be in the manual. Torque: Torque figures will be specific to the engine model and provided in the manual. Fuel System Fuel Delivery: Likely fuel injection (EFI) for LPG/Gasoline, or common rail for Diesel. Manual will detail. Cooling System Cooling Type: Liquid-cooled, typically with a radiator, fan, and coolant reservoir. Emission Controls Emission Standards: Compliant with relevant regional emission standards (e.g., EPA, EU Stage V). Manual will specify. 🔧 Transmission Standard Transmission Type: Automatic Transmission (likely a torque converter-based hydraulic transmission). Number Of Speeds: Typically 1 or 2 forward gears and 1 reverse gear in this class of forklift. Optional Optional Transmissions: Unlikely for this segment, but manual will confirm if any variations exist. Features Hydraulic Control: Hydraulically controlled gear shifting and torque multiplication. Fluid Specifications Transmission Fluid Type: Specific ATF (Automatic Transmission Fluid) type. Manual will list exact specifications and Dexron/Mercon equivalent if applicable. 📐 Dimensions Exterior Overall Length: Without forks: Approx. 2.3 - 2.6 meters. With standard forks: Approx. 3.5 - 4.0 meters. Manual will provide exact. Overall Width: Approx. 1.1 - 1.2 meters. Manual will provide exact. Mast Height Lowered: Varies by mast configuration, typically 2.0 - 2.5 meters. Manual will detail different mast types. Mast Height Raised: Varies significantly by mast type, can range from 4.0 to 7.0 meters or more. Manual will specify for each mast option. Weights Operating Weight: Approx. 2.5 - 3.0 metric tons (fully equipped). Load Center: Standard 500mm (20 inches). Manual will confirm. Wheels And Tires Tire Size Drive: Typically 7.00-12 or similar. Manual will provide exact. Tire Size Steer: Typically 6.00-9 or similar. Manual will provide exact. 🛡️ Safety Features Ratings Design Standards: Manufactured to meet relevant industrial safety standards (e.g., ANSI/ITSDF B56.1, ISO 3691). Manual will confirm. Active Features Braking System: Hydraulic drum brakes or wet disc brakes, parking brake. Manual will detail types and maintenance. Steering System: Hydrostatic power steering for precise control. Manual will cover system components and troubleshooting. Passive Features Operator Presence System: Likely includes operator presence system (OPS) that disengages drive and lift functions if operator leaves seat. Detailed in manual. Overhead Guard: Standard integral overhead guard for operator protection. Specifications and inspections covered in manual. Seatbelt: Operator restraint system, typically seatbelt. Maintenance and inspection covered. 💡 Technology Features...