🏷️ Basic Information Identification Make: Mitsubishi Model: FGC35K, FGC40K, FGC40K SWB, FGC45K, FGC45K C, FGC55K, FGC55K STC, FGC60K, FGC70K, FGC70K STC Vehicle Type: Forklift Trucks Codes Engine Code Reference: GM 4.3L (G6) 👋 Introduction Market Position Target Audience: Owners, operators, and maintenance personnel of Mitsubishi FGC series forklifts seeking to perform repairs and maintenance. Competitive Analysis Value Proposition: Provides significant cost savings on service and maintenance by empowering users to perform repairs themselves. Key Features Content Highlight: Detailed engine specifications, diagnostic procedures, and repair instructions for both gasoline and LPG fuel systems. Manual Descriptor: The Most Practical Service Repair Manual ever compiled by mankind. 📋 Manual Details Coverage Areas Coverage Scope: Engine (GM 4.3L / G6) for Mitsubishi FGC series forklift trucks, including Gasoline and LPG fuel systems. Page Count Estimated Page Count: Extensive (Specific count not provided, but comprehensive coverage implies several hundred pages) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac, ISO, iPhone, iPod, Android Accessibility: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: General Engine Diagnosis, Overhaul determination, Engine Replacement, Specifications, Tightening Torques, Sealers/Adhesives/Lubricants, RTV/Anaerobic Sealer use, Valve Train Diagnosis, Mechanical component servicing. Engine Electrical: Electrical Throttle and Governor Control, ECU Error Code Description, Ignition System, Distributor, Alternator, V-Belt, Starter Motor. Fuel System Gasoline: Gasoline Fuel System Operation, Diagnosis, Maintenance, Symptom Diagnostics, Schematics, Wiring Diagrams, Diagnostic Trouble Codes, Servicing. Fuel System Lpg: LPG Fuel System Operation, Diagnosis, Maintenance, Symptom Diagnostics, Diagnostic Scan Tool usage, Wiring Schematics, Electrical Schematics, Wiring Harness Repair, Diagnostic Trouble Codes, LPG Parts Diagrams, Servicing. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, general upkeep. Troubleshooting: Diagnostic information and procedures for various engine and fuel system issues, symptom-based troubleshooting. Repair: Step-by-step instructions for component repair and replacement, including engine overhaul and fuel system servicing. Technical Depth Depth: Comprehensive workshop level, covering diagnostics, repair, and detailed specifications for DIY technicians and professional mechanics. 📊 Manual Specifications File Format Quality: High quality diagrams and instructions Printability: All pages are printable Searchability: Implied searchable due to PDF format Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Model: GM 4.3L (G6) Engine Type: Gasoline (also supports LPG conversion/operation) Performance Horsepower: Specific HP figures not provided, but typically in the 100-130 HP range for this engine in industrial applications. Torque: Specific Torque figures not provided, but typically in the 170-200 lb-ft range for this engine in industrial applications. Fuel System Fuel Types: Gasoline and Liquefied Petroleum Gas (LPG) Fuel System Components Gasoline: Fuel pump, fuel filter, carburetor or fuel injection system (depending on exact model variant), fuel lines. Fuel System Components Lpg: LPG tank, vaporizer/regulator, fuel selector valve, LPG mixer, LPG fuel lines. 🔧 Transmission Standard Transmission Type: Not explicitly detailed in product description, but typically hydrostatic or torque converter automatic transmissions are used in this class of forklift. Optional Optional Types: N/A (Specific optional transmissions not mentioned) Features Transmission Control: Likely integrated with engine control for optimal performance and efficiency. 📐 Dimensions Exterior Model Variations: Includes 'SWB' (Short Wheelbase) and 'STC' (Single Tire Configuration) variants, indicating dimensional differences. Weights Capacities: Models range from 3500 lbs (FGC35K) to 7000 lbs (FGC70K) lifting capacity. Specific weight of the forklifts themselves is not provided. 🛡️ Safety Features Ratings Safety Compliance: The manual would cover safety procedures and specifications relevant to operating and maintaining these industrial machines. Active Features Operational Safety: The manual covers aspects like proper use of throttle and governor controls, which are crucial for safe operation. Passive Features Component Integrity: Emphasis on correct tightening torques and use of sealants ensures component integrity and reduces failure risks. 💡 Technology Features Infotainment Infotainment System: N/A (Forklifts of this era typically do not feature advanced infotainment systems). Driver Assistance Engine Control: Includes information on the Electrical Throttle and Governor Control System, which assists in regulating engine speed and response. Connectivity Diagnostic Tools: Covers the use of diagnostic scan tools for the LPG fuel system, indicating a level of electronic control and diagnostics. 🔧 Maintenance Service Intervals Maintenance Guidelines: The manual provides comprehensive guidelines for maintenance, implying detailed service intervals for oil changes, filter replacements, and other periodic checks. Fluid Specifications Engine Oil: Specific SAE viscosity grades and API service classifications would be detailed in the manual, typically 15W-40 for industrial engines. Coolant: Manual would specify the type of coolant and mixture ratio (e.g., ethylene glycol based, 50/50 mix). Hydraulic Fluid: Specific hydraulic fluid type and viscosity grade would be provided for the lifting and steering systems. Known Issues Common Wear Points: While not explicitly listed as 'known issues', the manual's depth in diagnostic sections implies coverage of common wear and tear components related to the engine and fuel system. Torque Specs Tightening Torques: Detailed specifications...
Not explicitly detailed in product description, but typically hydrostatic or torque converter automatic transmissions are used in this class of forklift.
Optional
Optional Types:
N/A (Specific optional transmissions not mentioned)
Features
Transmission Control:
Likely integrated with engine control for optimal performance and efficiency.
📐 Dimensions
Exterior
Model Variations:
Includes 'SWB' (Short Wheelbase) and 'STC' (Single Tire Configuration) variants, indicating dimensional differences.
Weights
Capacities:
Models range from 3500 lbs (FGC35K) to 7000 lbs (FGC70K) lifting capacity. Specific weight of the forklifts themselves is not provided.
🛡️ Safety Features
Ratings
Safety Compliance:
The manual would cover safety procedures and specifications relevant to operating and maintaining these industrial machines.
Active Features
Operational Safety:
The manual covers aspects like proper use of throttle and governor controls, which are crucial for safe operation.
Passive Features
Component Integrity:
Emphasis on correct tightening torques and use of sealants ensures component integrity and reduces failure risks.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Forklifts of this era typically do not feature advanced infotainment systems).
Driver Assistance
Engine Control:
Includes information on the Electrical Throttle and Governor Control System, which assists in regulating engine speed and response.
Connectivity
Diagnostic Tools:
Covers the use of diagnostic scan tools for the LPG fuel system, indicating a level of electronic control and diagnostics.
🔧 Maintenance
Service Intervals
Maintenance Guidelines:
The manual provides comprehensive guidelines for maintenance, implying detailed service intervals for oil changes, filter replacements, and other periodic checks.
Fluid Specifications
Engine Oil:
Specific SAE viscosity grades and API service classifications would be detailed in the manual, typically 15W-40 for industrial engines.
Coolant:
Manual would specify the type of coolant and mixture ratio (e.g., ethylene glycol based, 50/50 mix).
Hydraulic Fluid:
Specific hydraulic fluid type and viscosity grade would be provided for the lifting and steering systems.
Known Issues
Common Wear Points:
While not explicitly listed as 'known issues', the manual's depth in diagnostic sections implies coverage of common wear and tear components related to the engine and fuel system.
Torque Specs
Tightening Torques:
Detailed specifications for major nuts and bolts tightening torque are provided for accurate assembly and maintenance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Forklift Trucks
Model Evolution
Series Overview:
The FGC series represents Mitsubishi's line of internal combustion engine forklifts, commonly used in warehousing and industrial environments. The G6 engine is a robust and widely used industrial power unit.
Production
Engine Provider:
GM (General Motors) provided the 4.3L (G6) engine, a popular choice for many industrial applications due to its reliability and power.
🏆 Awards & Recognition
Recognitions
Manual Quality Recognition:
'Most Practical Service Repair Manual ever compiled by mankind' - self-proclaimed descriptor highlighting its comprehensive nature.
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