🏷️ Basic Information Identification Make: Mitsubishi Forklift Truck Model: FGE Series Product Type: Service Manual Product Name: Mitsubishi Forklift Truck FGE10N FGE15N FGE15ZN FGE18N FGE18ZN FGE20CN FGE20N FGE20ZN FGE25N FGE25ZN FGE30N FGE35AN Service Manual PDF Download Codes Chassis Mast Manual Part Number: 99719-15120 K21 K25 Engine Manual Part Number: 99789-55110 K15 K21 K25 Engine Manual Part Number: 99789-77100 👋 Introduction Market Position Segment: Industrial Material Handling Equipment Competitive Analysis Competitors: Toyota Material Handling, Hyster-Yale Materials Handling, Crown Equipment Corporation, Komatsu, Hyundai Heavy Industries Key Features Product Focus: Reliable, versatile, and durable gasoline/LPG powered forklift trucks designed for various material handling applications in warehouses, distribution centers, and manufacturing facilities. 📋 Manual Details Coverage Areas Covered Models: FGE10N (F25C-08011/18001-up), FGE15N (F25C-58001/68001-up), FGE15ZN (F34-58011/68001-up), FGE18N (F25C-78001/88001-up), FGE18ZN (F34-78001/88001-up), FGE20CN (F34-28001/38001-up), FGE20N (F17D-08011/18001-up), FGE20ZN (F35-08011/18001-up), FGE25N (F17D-58001/68001-up), FGE25ZN (F35-58001/68001-up), FGE30N (F13F-38011/48001-up), FGE35AN (F13F-58001/68001-up) Engine Coverage: Specific coverage for Mitsubishi K15, K21, and K25 gasoline engines. Page Count Total Pages: 1064 Chassis Mast Service Manual Pages: 568 Wet Brake System Supplement Pages: 124 K21 K25 Engine Service Manual Pages: 240 K15 K21 K25 Engine Service Manual Pages: 232 Manual Type Type: Factory Workshop Service Manual Language Language: English Format Format: ZIP (Contained Set of PDF Manuals) 📖 Manual Coverage Systems Covered All Systems: Chassis, Mast, Cooling, Electrical, Controllers, Power Train, Clutches, Manual Transmission, Powershift Transmission, Front Axle, Reduction Differential, Rear Axle, Brake System (Wet Brake Supplement), Steering System, Hydraulic System, Gasoline Engines (K15, K21, K25) Powertrain Details: Includes extensive coverage of both manual and automatic (Powershift) transmissions, clutches, and the front/rear axles including reduction differentials. Procedures Included Maintenance: Periodic Maintenance, Lubrication Instructions, Battery Maintenance Repair Disassembly Reassembly: Removal and Installation of major components (Engine, Transmission, Axles, Mast, Hydraulics), Disassembly and Reassembly of internal components (Transmissions, Axles, Brakes, Hydraulic Valves), Mast Roller and Strip Replacement without Mast Removal Troubleshooting: Electrical System Troubleshooting, Clutch Troubleshooting, Manual Transmission Troubleshooting, Powershift Transmission Troubleshooting, Front Axle Troubleshooting, Rear Axle Troubleshooting, Brake System Troubleshooting, Steering System Troubleshooting, Hydraulic System Troubleshooting, Mast Troubleshooting Diagnostics: Controller Functions, Service Tool Functions, Sensor and Switch Locations, Electrical Wiring Outline and Schematics Calibration: Inspection and Adjustment procedures for various systems like cooling, clutches, transmissions, brakes, steering, and hydraulics. Technical Depth Depth: Comprehensive factory-level service and repair information, including detailed diagrams, specifications, and procedures for operation, maintenance, and repair. Component Level Repair: Detailed step-by-step instructions for disassembly, inspection, repair, and reassembly of major and minor components within each system. Special Tools: Lists and describes Special Service Tools required for specific maintenance and repair procedures. 📊 Manual Specifications File Format PDF Features: Printable, Searchable Text, Bookmarks, High-Quality Images, Circuit Diagrams Searchability: Yes, the PDF format contains searchable text, allowing users to quickly find specific information. Print Quality Image Quality: Illustrated, High Quality Diagram Clarity: High quality images and circuit diagrams ensure clarity for troubleshooting and repair. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Families Covered: Mitsubishi K15, K21, K25 (Gasoline/LPG) Performance Engine Notes: Specific horsepower and torque figures vary by engine model (K15, K21, K25) and forklift model configuration. Manual provides detailed specifications for each. Engine Codes: K15, K21, K25 Fuel System Fuel Type: Gasoline / LPG (Liquid Propane Gas) Engine Components Engine Systems Covered: Cooling System, Fuel System ( Carburetor/Injection specifics for K15/K21/K25), Ignition System, Lubrication System, Starting System, Engine Overhaul procedures. 🔧 Transmission Standard Transmission Types: Manual Transmission (MT), Powershift Transmission (Automatic) Optional Transmission Options: The manual covers both manual and powershift transmission variants depending on the specific forklift model and serial number range. Features Transmission Coverage: Structure, Function, Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data for both Manual and Powershift transmissions. 📐 Dimensions Exterior Model Variations: The FGE series encompasses a range of capacities from 1000kg (FGE10N) to 3500kg (FGE35AN), indicating variations in overall dimensions, wheelbase, and mast height. Weights Weight Specifications: Manual includes technical data which would encompass operating weights and load capacities for each specific model variant. Load Capacity Capacity Range: 2,200 lbs (FGE10N) to 7,700 lbs (FGE35AN) based on model nomenclature. 🛡️ Safety Features Ratings Safety Standards: The manual would contain information related to safety features and compliance with relevant industrial safety standards for material handling equipment. Active Features Operational Safety: Information on brake system operation, steering system functionality, and controller logic contributing to safe operation. Passive Features Structural Safety: Details on mast construction, chassis integrity, and component mounting contributing to overall stability. 💡 Technology Features Infotainment Infotainment Features: N/A (Focus is on operational and mechanical systems, not user interface features like infotainment) Driver Assistance Operator Controls: Information on controller functions, sensor locations, and operator interface components contributing to safe and efficient operation. Connectivity Diagnostics Ports: The manual covers 'Service Tool Functions' for controllers, implying a diagnostic port for accessing electronic system data....
Mitsubishi Forklift Truck FGE10N FGE15N FGE15ZN FGE18N FGE18ZN FGE20CN FGE20N FGE20ZN FGE25N FGE25ZN FGE30N FGE35AN Service Manual PDF Download
Codes
Chassis Mast Manual Part Number:
99719-15120
K21 K25 Engine Manual Part Number:
99789-55110
K15 K21 K25 Engine Manual Part Number:
99789-77100
👋 Introduction
Market Position
Segment:
Industrial Material Handling Equipment
Competitive Analysis
Competitors:
Toyota Material Handling, Hyster-Yale Materials Handling, Crown Equipment Corporation, Komatsu, Hyundai Heavy Industries
Key Features
Product Focus:
Reliable, versatile, and durable gasoline/LPG powered forklift trucks designed for various material handling applications in warehouses, distribution centers, and manufacturing facilities.
Includes extensive coverage of both manual and automatic (Powershift) transmissions, clutches, and the front/rear axles including reduction differentials.
Removal and Installation of major components (Engine, Transmission, Axles, Mast, Hydraulics), Disassembly and Reassembly of internal components (Transmissions, Axles, Brakes, Hydraulic Valves), Mast Roller and Strip Replacement without Mast Removal
Troubleshooting:
Electrical System Troubleshooting, Clutch Troubleshooting, Manual Transmission Troubleshooting, Powershift Transmission Troubleshooting, Front Axle Troubleshooting, Rear Axle Troubleshooting, Brake System Troubleshooting, Steering System Troubleshooting, Hydraulic System Troubleshooting, Mast Troubleshooting
Diagnostics:
Controller Functions, Service Tool Functions, Sensor and Switch Locations, Electrical Wiring Outline and Schematics
Calibration:
Inspection and Adjustment procedures for various systems like cooling, clutches, transmissions, brakes, steering, and hydraulics.
Technical Depth
Depth:
Comprehensive factory-level service and repair information, including detailed diagrams, specifications, and procedures for operation, maintenance, and repair.
Component Level Repair:
Detailed step-by-step instructions for disassembly, inspection, repair, and reassembly of major and minor components within each system.
Special Tools:
Lists and describes Special Service Tools required for specific maintenance and repair procedures.
Yes, the PDF format contains searchable text, allowing users to quickly find specific information.
Print Quality
Image Quality:
Illustrated, High Quality
Diagram Clarity:
High quality images and circuit diagrams ensure clarity for troubleshooting and repair.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Families Covered:
Mitsubishi K15, K21, K25 (Gasoline/LPG)
Performance
Engine Notes:
Specific horsepower and torque figures vary by engine model (K15, K21, K25) and forklift model configuration. Manual provides detailed specifications for each.
Engine Codes:
K15, K21, K25
Fuel System
Fuel Type:
Gasoline / LPG (Liquid Propane Gas)
Engine Components
Engine Systems Covered:
Cooling System, Fuel System ( Carburetor/Injection specifics for K15/K21/K25), Ignition System, Lubrication System, Starting System, Engine Overhaul procedures.
The manual covers both manual and powershift transmission variants depending on the specific forklift model and serial number range.
Features
Transmission Coverage:
Structure, Function, Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data for both Manual and Powershift transmissions.
📐 Dimensions
Exterior
Model Variations:
The FGE series encompasses a range of capacities from 1000kg (FGE10N) to 3500kg (FGE35AN), indicating variations in overall dimensions, wheelbase, and mast height.
Weights
Weight Specifications:
Manual includes technical data which would encompass operating weights and load capacities for each specific model variant.
Load Capacity
Capacity Range:
2,200 lbs (FGE10N) to 7,700 lbs (FGE35AN) based on model nomenclature.
🛡️ Safety Features
Ratings
Safety Standards:
The manual would contain information related to safety features and compliance with relevant industrial safety standards for material handling equipment.
Active Features
Operational Safety:
Information on brake system operation, steering system functionality, and controller logic contributing to safe operation.
Passive Features
Structural Safety:
Details on mast construction, chassis integrity, and component mounting contributing to overall stability.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Focus is on operational and mechanical systems, not user interface features like infotainment)
Driver Assistance
Operator Controls:
Information on controller functions, sensor locations, and operator interface components contributing to safe and efficient operation.
Connectivity
Diagnostics Ports:
The manual covers 'Service Tool Functions' for controllers, implying a diagnostic port for accessing electronic system data.
🔧 Maintenance
Service Intervals
Maintenance Schedule:
Included within 'SERVICE DATA' section of the Chassis and Mast Manual, providing a detailed schedule for periodic inspections and maintenance tasks.
Periodic Replacement Parts:
Identifies parts that require periodic replacement as part of the maintenance schedule.
Fluid Specifications
Lubrication Instructions:
Detailed lubrication instructions and recommended fluid types (hydraulic oil, transmission fluid, gear oil, engine oil) are provided in the 'SERVICE DATA' section.
Engine Oil Specification:
Specific engine oil viscosity grade and API service classification for K15, K21, K25 engines would be detailed in the respective engine manuals.
Hydraulic Fluid Specification:
Recommended hydraulic fluid type and viscosity for optimal system performance and longevity.
Known Issues
Common Wear Items:
Based on typical forklift operation, common wear items covered by maintenance and repair procedures would include brake pads/shoes, tires, mast rollers, hydraulic seals, and engine components.
Troubleshooting Focus
Maintenance Diagnostics:
The manual's troubleshooting sections are critical for diagnosing and resolving common operational issues, ensuring maximum uptime.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Logisnext (formerly part of Mitsubishi Heavy Industries)
Model Evolution
Series Overview:
The FGE series represents Mitsubishi's range of internal combustion engine (ICE) powered forklifts, offering a robust and reliable solution for various material handling needs.
Production
Production Notes:
The serial number ranges provided indicate specific production batches and potential minor variations within those ranges.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
N/A (This is a service manual, not a review of the forklift's accolades. However, Mitsubishi forklifts are generally recognized for their reliability and durability.)
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