Mitsubushi GALANT 1997-2003 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: E15A/E11A/E12A/E13A/E14A/E15A/E16A (North American Market) Codes Chassis Codes Covered: E15A, E11A, E12A, E13A, E14A, E15A, E16A (US/Canada Models) 👋 Introduction Market Position Segment: Mid-size sedan (often positioned as a family sedan with available sporty trims like GTZ). Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Lumina. Key Features Styling: Aerodynamic, contemporary styling for its era, often with distinctive front-end design and optional body kits on performance variants. Powertrains: Available with both fuel-efficient 4-cylinder engines and more powerful V6 engines, including sporty variants with enhanced performance. Drivetrain Options: Offered in both Front-Wheel Drive (FWD) and optional All-Wheel Drive (AWD) configurations, a differentiator in its class. 📋 Manual Details Coverage Areas Region Covered: United States and Canada Page Count Estimated Page Count: Approximately 1500-2000 (typical for comprehensive factory service manuals) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, internal components, cylinder head, block assembly, pistons, crankshaft, camshafts, timing system (belts/chains), lubrication system, cooling system. Engine Management: Fuel injection system (EFI), ignition system, emissions control systems (EVAP, EGR), sensors and actuators, engine control module (ECM) diagnostics and programming. Transmission Manual: Manual transmission (F5M33/W5MG1) overhaul, clutch system, gear selection mechanisms, lubrication. Transmission Automatic: Automatic transmission (F4A22/F4A33/V4A51) overhaul, torque converter, valve body, hydraulic control system, electronic controls, lubrication. Drivetrain: Front-wheel drive (FWD) and all-wheel drive (AWD) systems, CV joints, drive shafts, differential (front and rear for AWD), transfer case (for AWD). Suspension: Front suspension (MacPherson struts, control arms, sway bar), rear suspension (multi-link, trailing arms, coil springs, shock absorbers), alignment specifications, bushings. Steering: Power steering system, steering rack and pinion, steering column, hydraulic pump, fluid specifications, troubleshooting. Brakes: Front disc brakes, rear drum/disc brakes (depending on trim), ABS system (if equipped), brake fluid specifications, hydraulic lines, parking brake system, rotor and pad replacement. Electrical System: Battery, charging system (alternator, starter), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams for all circuits, power distribution. Body And Interior: Body panel removal and installation, door mechanisms, window regulators, seat adjustments, dashboard disassembly, trim components, corrosion protection. HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant types and capacities, compressor, condenser, evaporator, blower motor, climate control unit. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspection and replacement. Repair Procedures: Detailed step-by-step instructions for engine component repair, transmission rebuilds, brake system overhauls, suspension and steering component replacement, electrical diagnostics and repair. Troubleshooting Guides: Diagnostic flowcharts for common drivability issues, electrical faults, starting problems, and performance anomalies. Identification of symptoms and likely causes. Specifications And Tolerances: Torque specifications for all fasteners, engine clearances, valve lash adjustments, suspension alignment parameters, wheel lug nut torque. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including power, ground, signal paths, and component locations. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures for engine control modules (ECM/ECU), transmission control modules (TCM), and ABS modules. Includes diagnostic trouble codes (DTCs) and their meanings. Rebuilding Procedures: Complete engine and transmission rebuilding instructions, including disassembly, cleaning, inspection of components, machining specifications, and reassembly. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures (e.g., bearing pullers, valve spring compressors). 📊 Manual Specifications File Format File Type: PDF Print Quality Image Resolution: High-resolution, clear diagrams and text suitable for printing. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Quality: Not Applicable (Digital Format) Digital Features Searchability: Fully searchable text for quick information retrieval. Compatibility: Windows (95/98/ME/XP/Vista/7/8/8.1/10), Linux, MAC OS, iOS, Android. ⚙️ Engine Specifications Primary Engine 1 Engine Code: 4G63 (common variant for non-V6 models) Configuration: Inline 4-cylinder, DOHC, 16-valve Displacement: 2.0 Liters (1998 cc) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 9.5:1 Horsepower: Approx. 135-140 hp @ 6000 RPM Torque: Approx. 135-140 lb-ft @ 4000 RPM Primary Engine 2 Engine Code: 6G72 (V6 variants) Configuration: 60-degree V6, SOHC, 24-valve (later models may have DOHC variations) Displacement: 3.0 Liters (2972 cc) Bore X Stroke: 86.2 mm x 86.0 mm Compression Ratio: 8.8:1 or 9.0:1 (depending on variant) Horsepower: Approx. 170-180 hp @ 5500-6000 RPM Torque: Approx. 185-190 lb-ft @ 4000-4500 RPM Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type Fuel Requirement: Unleaded Gasoline (87 octane recommended, higher for performance variants if specified) Ignition System Ignition Type: Electronic Ignition (Distributorless Ignition System - DIS on some variants, Distributor on others) 🔧 Transmission Standard Transmission Transmission Type Std: 5-Speed Manual Transmission (e.g., F5M33) Optional Transmission Transmission Type Opt: 4-Speed Automatic Transmission (e.g., F4A22, F4A33, V4A51) Features Drivetrain Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD). Fluid Specifications Manual Transmission Fluid: API GL-3 or GL-4, SAE 75W-90 or 80W-90 gear oil (refer to specific manual...

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Sku: 31959

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Tags: 1997 1998 1999 2000 2001 2002 2003 Car GALANT Mitsubishi Mitsubushi

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Generation:

E15A/E11A/E12A/E13A/E14A/E15A/E16A (North American Market)

Codes

Chassis Codes Covered:

E15A, E11A, E12A, E13A, E14A, E15A, E16A (US/Canada Models)

👋 Introduction

Market Position

Segment:

Mid-size sedan (often positioned as a family sedan with available sporty trims like GTZ).

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Lumina.

Key Features

Styling:

Aerodynamic, contemporary styling for its era, often with distinctive front-end design and optional body kits on performance variants.

Powertrains:

Available with both fuel-efficient 4-cylinder engines and more powerful V6 engines, including sporty variants with enhanced performance.

Drivetrain Options:

Offered in both Front-Wheel Drive (FWD) and optional All-Wheel Drive (AWD) configurations, a differentiator in its class.

📋 Manual Details

Coverage Areas

Region Covered:

United States and Canada

Page Count

Estimated Page Count:

Approximately 1500-2000 (typical for comprehensive factory service manuals)

Manual Type

Manual Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, internal components, cylinder head, block assembly, pistons, crankshaft, camshafts, timing system (belts/chains), lubrication system, cooling system.

Engine Management:

Fuel injection system (EFI), ignition system, emissions control systems (EVAP, EGR), sensors and actuators, engine control module (ECM) diagnostics and programming.

Transmission Manual:

Manual transmission (F5M33/W5MG1) overhaul, clutch system, gear selection mechanisms, lubrication.

Transmission Automatic:

Automatic transmission (F4A22/F4A33/V4A51) overhaul, torque converter, valve body, hydraulic control system, electronic controls, lubrication.

Drivetrain:

Front-wheel drive (FWD) and all-wheel drive (AWD) systems, CV joints, drive shafts, differential (front and rear for AWD), transfer case (for AWD).

Suspension:

Front suspension (MacPherson struts, control arms, sway bar), rear suspension (multi-link, trailing arms, coil springs, shock absorbers), alignment specifications, bushings.

Steering:

Power steering system, steering rack and pinion, steering column, hydraulic pump, fluid specifications, troubleshooting.

Brakes:

Front disc brakes, rear drum/disc brakes (depending on trim), ABS system (if equipped), brake fluid specifications, hydraulic lines, parking brake system, rotor and pad replacement.

Electrical System:

Battery, charging system (alternator, starter), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams for all circuits, power distribution.

Body And Interior:

Body panel removal and installation, door mechanisms, window regulators, seat adjustments, dashboard disassembly, trim components, corrosion protection.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, refrigerant types and capacities, compressor, condenser, evaporator, blower motor, climate control unit.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspection and replacement.

Repair Procedures:

Detailed step-by-step instructions for engine component repair, transmission rebuilds, brake system overhauls, suspension and steering component replacement, electrical diagnostics and repair.

Troubleshooting Guides:

Diagnostic flowcharts for common drivability issues, electrical faults, starting problems, and performance anomalies. Identification of symptoms and likely causes.

Specifications And Tolerances:

Torque specifications for all fasteners, engine clearances, valve lash adjustments, suspension alignment parameters, wheel lug nut torque.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, including power, ground, signal paths, and component locations.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostic procedures for engine control modules (ECM/ECU), transmission control modules (TCM), and ABS modules. Includes diagnostic trouble codes (DTCs) and their meanings.

Rebuilding Procedures:

Complete engine and transmission rebuilding instructions, including disassembly, cleaning, inspection of components, machining specifications, and reassembly.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair procedures (e.g., bearing pullers, valve spring compressors).

📊 Manual Specifications

File Format

File Type:

Print Quality

Image Resolution:

High-resolution, clear diagrams and text suitable for printing.

Binding Type

Binding:

Not Applicable (Digital Format)

Paper Type

Paper Quality:

Not Applicable (Digital Format)

Digital Features

Searchability:

Fully searchable text for quick information retrieval.

Compatibility:

Windows (95/98/ME/XP/Vista/7/8/8.1/10), Linux, MAC OS, iOS, Android.

⚙️ Engine Specifications

Primary Engine 1

Engine Code:

4G63 (common variant for non-V6 models)

Configuration:

Inline 4-cylinder, DOHC, 16-valve

Displacement:

2.0 Liters (1998 cc)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

9.5:1

Horsepower:

Approx. 135-140 hp @ 6000 RPM

Torque:

Approx. 135-140 lb-ft @ 4000 RPM

Primary Engine 2

Engine Code:

6G72 (V6 variants)

Configuration:

60-degree V6, SOHC, 24-valve (later models may have DOHC variations)

Displacement:

3.0 Liters (2972 cc)

Bore X Stroke:

86.2 mm x 86.0 mm

Compression Ratio:

8.8:1 or 9.0:1 (depending on variant)

Horsepower:

Approx. 170-180 hp @ 5500-6000 RPM

Torque:

Approx. 185-190 lb-ft @ 4000-4500 RPM

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type

Fuel Requirement:

Unleaded Gasoline (87 octane recommended, higher for performance variants if specified)

Ignition System

Ignition Type:

Electronic Ignition (Distributorless Ignition System - DIS on some variants, Distributor on others)

🔧 Transmission

Standard Transmission

Transmission Type Std:

5-Speed Manual Transmission (e.g., F5M33)

Optional Transmission

Transmission Type Opt:

4-Speed Automatic Transmission (e.g., F4A22, F4A33, V4A51)

Features

Drivetrain Options:

Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD).

Fluid Specifications

Manual Transmission Fluid:

API GL-3 or GL-4, SAE 75W-90 or 80W-90 gear oil (refer to specific manual for exact specification).

Automatic Transmission Fluid:

Mitsubishi DiaQueen ATF-SPII or equivalent Dexron III compatible fluid (refer to specific manual for exact specification).

📐 Dimensions

Exterior Length

Overall Length:

Approx. 185.2 inches (4704 mm)

Exterior Width

Overall Width:

Approx. 69.1 inches (1755 mm)

Exterior Height

Overall Height:

Approx. 55.1 inches (1400 mm)

Wheelbase

Wheelbase:

Approx. 104.3 inches (2649 mm)

Weights

Curb Weight:

Approx. 3000-3400 lbs (1360-1542 kg) depending on engine and drivetrain.

Wheels Tires

Standard Tire Size:

P195/60R15, P205/55R16 (depending on trim)

Wheel Bolt Pattern:

5 x 114.3 mm (5 x 4.5 inches)

Wheel Size:

15 x 6.0 or 16 x 6.5 inches (depending on trim)

🛡️ Safety Features

Ratings

NHTSA Crash Test Front Driver:

Good (for models tested)

NHTSA Crash Test Front Passenger:

Good (for models tested)

Active Features

Anti Lock Brakes:

Optional or Standard on higher trims (ABS).

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

Front 3-point height-adjustable seatbelts with pretensioners, rear 3-point seatbelts.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player or cassette deck, optional premium sound systems (e.g., Bose on some trims).

Driver Assistance

Cruise Control:

Standard on most trims.

Anti Lock Brakes:

Optional or standard, providing enhanced braking control.

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors, keyless entry (optional on some trims).

🔧 Maintenance

Service Intervals Oil

Engine Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months, whichever comes first (under severe driving conditions, otherwise 7,500 miles/12,000 km or 6 months recommended by some sources for conventional oil).

Engine Oil Type:

API SJ or higher, SAE 5W-30 or 10W-30 (consult owner's manual for specific viscosity based on temperature).

Service Intervals Filters

Oil Filter Part Number:

Example: Mitsubishi MD097083, Fram PH3569, Wix 51365 (verify with specific VIN).

Service Intervals Coolant

Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 2 years, whichever comes first.

Coolant Type:

Mitsubishi Genuine Super Long Life Coolant (Green) or equivalent ethylene glycol-based coolant with proper corrosion inhibitors.

Service Intervals Spark Plugs

Spark Plug Replacement Interval:

Approx. 60,000 miles (96,000 km) for iridium or platinum tipped plugs; 30,000 miles (48,000 km) for standard copper plugs.

Spark Plug Gap:

0.043 inches (1.1 mm) for most variants (verify with specific engine code).

Service Intervals Timing Belt

Timing Belt Replacement Interval:

Every 60,000 miles (96,000 km) or 4 years for non-interference engines; every 50,000-60,000 miles (80,000-96,000 km) for interference engines (crucial for 4G63). Failure can cause severe engine damage.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 (refer to reservoir cap or manual).

Known Issues

Engine Mounts:

Wear and tear on engine and transmission mounts leading to vibration and harshness.

Automatic Transmission Shifting:

Occasional rough shifting or delayed engagement, often related to fluid degradation or solenoid issues.

Suspension Bushings:

Degradation of rubber suspension bushings (control arms, sway bar links) leading to clunking noises and imprecise handling.

Oxygen Sensors:

Premature failure of oxygen sensors impacting fuel economy and emissions.

Radiator Leaks:

Cracks or leaks developing in the plastic end tanks of the radiator.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Founded in 1970, Mitsubishi Motors Corporation is part of the wider Mitsubishi conglomerate, known for its diverse industrial activities. The company established a reputation for reliable and often technologically innovative vehicles.

Model Evolution

Galant Generations:

The 1997-2003 Galant represents the eighth generation (E80 series) of the model, known for its advanced styling and introduction of AWD. It succeeded the popular seventh generation (E30 series).

Production

Production Years North America:

1989-2012 (though this manual specifically covers 1997-2003 models of the eighth generation).

Assembly Locations:

Primarily assembled in North America (Illinois, USA for many models) and Japan.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Often received good ratings in IIHS and NHTSA crash tests for its era.

Ratings

Consumer Reports Reliability:

Variable depending on year and specific powertrain, with some years showing average to above-average reliability, while others had specific issues documented.