1997-2001 Mitsubishi Galant Service & Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: Eighth Generation Codes Chassis Codes: E50, E60, E70, E80, E30 (for some markets/early overlap) Engine Codes: 4G63 (2.0L SOHC/DOHC), 4G64 (2.4L SOHC), 6A12 (2.0L V6 SOHC), 6A13 (2.5L V6 SOHC/DOHC) 👋 Introduction Market Position Market Position: The Mitsubishi Galant of this era competed in the mid-size sedan segment, often positioned as a value-oriented alternative with a focus on sporty styling and available V6 engines. It aimed to provide a blend of practicality, performance, and affordability. Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Contour, Chevrolet Malibu, Mazda 626. Key Features Manual Key Features: Comprehensive coverage for multiple model years, detailed step-by-step instructions, clear diagrams and illustrations, diagnostic procedures, troubleshooting guides, and electrical system wiring diagrams. Enables DIY repair and maintenance. Vehicle Key Features: Available in sedan and coupe (JDM/specific markets) body styles. Known for its distinctive 'flying car' styling. Offered with a range of engines, including the robust 4G63 and smooth V6 options. Some trims featured advanced all-wheel-drive systems (AWD) and performance-oriented suspensions. 📋 Manual Details Coverage Areas Years Covered: 1997, 1998, 1999, 2000, 2001 Models Covered: All Mitsubishi Galant models within the specified year range Page Count Estimated Page Count: Extensive (typically over 1000 pages for comprehensive service manuals) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF File Type Description: Digital download in PDF format, providing instant access to repair information. 📖 Manual Coverage Systems Covered Mechanical Systems: Engine overhaul (including timing belt/chain replacement, piston/ring service, cylinder head repair), Transmission (manual and automatic service, clutch replacement, torque converter service), Drivetrain (differential, drive axles, CV joints), Suspension (front and rear suspension component replacement, alignment procedures), Steering (power steering system diagnosis and repair, steering column service), Brakes (ABS diagnosis and repair, brake pad/rotor replacement, brake line service), Cooling System (radiator, water pump, thermostat replacement, coolant flush), Fuel System (fuel pump, injectors, fuel filter replacement, fuel pressure testing), Emission Control Systems (catalytic converter, O2 sensors, EVAP system diagnosis), Exhaust System (muffler, pipe replacement) Electrical Systems: Starting and Charging System (alternator, starter motor diagnosis), Ignition System (spark plugs, coils, distributorless ignition systems), Lighting System (headlights, taillights, interior lighting), Instrument Cluster and Gauges, Power Accessories (windows, locks, mirrors), HVAC Controls, Audio System Wiring, Powertrain Control Modules (PCM) diagnosis, Body Control Modules (BCM) diagnosis Chassis And Body: Frame and body repair, door panel removal and installation, interior trim removal, seat removal, bumper repair and replacement, glass replacement, body panel alignment. Engine Control: Diagnosis and repair of the Engine Control Unit (ECU) and related sensors and actuators, including ignition timing, fuel delivery control, idle speed control, and emissions monitoring. Heater And Air Conditioning: Diagnosis and repair of the HVAC system, including refrigerant service, blower motor replacement, evaporator and heater core replacement, and climate control unit troubleshooting. Differential And Drive Axle: Service and repair of front and rear differentials, drive axles, CV joints, and wheel bearings. Lubrication And Cooling: Periodic lubrication points, engine oil and filter change procedures, cooling system maintenance (flushes, thermostat, water pump replacement). Procedures Included Maintenance Procedures: Oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement, coolant flushes, brake fluid flushes, tire rotation and balancing, battery maintenance, wiper blade replacement, cabin air filter replacement Troubleshooting Diagnostics: Step-by-step diagnostic flowcharts for common drivability issues, electrical gremlins, starting problems, and performance concerns. Includes OBD-II diagnostic trouble code (DTC) interpretation and resolution. Repair Procedures: Detailed disassembly and reassembly instructions for all major components and systems, including engine internal repairs, transmission overhaul, brake system component replacement, suspension and steering linkage replacement, and body panel repair. Wiring Diagrams: Comprehensive color wiring diagrams for all electrical systems, facilitating diagnosis and repair of electrical faults. Technical Depth Technical Depth: Comprehensive; covers everything from basic scheduled maintenance and fluid checks to advanced engine rebuilds, transmission overhauls, and complex electrical system diagnostics. Includes torque specifications, clearances, and alignment procedures. Troubleshooting Approach: Employs a systematic approach using diagnostic trouble codes (DTCs), sensor readings, and schematic analysis to pinpoint faults. Rebuild Procedures: Includes detailed procedures for complete engine and transmission rebuilds, with specifications for clearances, tolerances, and torque values. 📊 Manual Specifications File Format File Format Details: PDF (Portable Document Format), universally compatible with Adobe Reader and other PDF viewers. Searchability: Likely text-searchable, allowing users to quickly find specific topics or keywords within the manual. Compatibility: Compatible with all versions of Windows and Mac operating systems. Print Quality Print Quality: High-resolution scans suitable for printing, preserving clarity of text and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L Inline-4 (4G63 SOHC/DOHC), 2.4L Inline-4 (4G64 SOHC), 2.0L V6 (6A12 SOHC), 2.5L V6 (6A13 SOHC/DOHC) Performance Horsepower Range: Approximately 130 hp (2.0L SOHC) to 195 hp (2.5L V6 DOHC), with...

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Sku: 149767

Collections: ALL Mitsubishi

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Tags: 1997 1998 1999 2000 2001 Car Cars Galant Mitsubishi

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Generation:

Eighth Generation

Codes

Chassis Codes:

E50, E60, E70, E80, E30 (for some markets/early overlap)

Engine Codes:

4G63 (2.0L SOHC/DOHC), 4G64 (2.4L SOHC), 6A12 (2.0L V6 SOHC), 6A13 (2.5L V6 SOHC/DOHC)

👋 Introduction

Market Position

Market Position:

The Mitsubishi Galant of this era competed in the mid-size sedan segment, often positioned as a value-oriented alternative with a focus on sporty styling and available V6 engines. It aimed to provide a blend of practicality, performance, and affordability.

Competitive Analysis

Key Competitors:

Honda Accord, Toyota Camry, Nissan Altima, Ford Contour, Chevrolet Malibu, Mazda 626.

Key Features

Manual Key Features:

Comprehensive coverage for multiple model years, detailed step-by-step instructions, clear diagrams and illustrations, diagnostic procedures, troubleshooting guides, and electrical system wiring diagrams. Enables DIY repair and maintenance.

Vehicle Key Features:

Available in sedan and coupe (JDM/specific markets) body styles. Known for its distinctive 'flying car' styling. Offered with a range of engines, including the robust 4G63 and smooth V6 options. Some trims featured advanced all-wheel-drive systems (AWD) and performance-oriented suspensions.

📋 Manual Details

Coverage Areas

Years Covered:

1997, 1998, 1999, 2000, 2001

Models Covered:

All Mitsubishi Galant models within the specified year range

Page Count

Estimated Page Count:

Extensive (typically over 1000 pages for comprehensive service manuals)

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

File Type Description:

Digital download in PDF format, providing instant access to repair information.

📖 Manual Coverage

Systems Covered

Mechanical Systems:

Engine overhaul (including timing belt/chain replacement, piston/ring service, cylinder head repair), Transmission (manual and automatic service, clutch replacement, torque converter service), Drivetrain (differential, drive axles, CV joints), Suspension (front and rear suspension component replacement, alignment procedures), Steering (power steering system diagnosis and repair, steering column service), Brakes (ABS diagnosis and repair, brake pad/rotor replacement, brake line service), Cooling System (radiator, water pump, thermostat replacement, coolant flush), Fuel System (fuel pump, injectors, fuel filter replacement, fuel pressure testing), Emission Control Systems (catalytic converter, O2 sensors, EVAP system diagnosis), Exhaust System (muffler, pipe replacement)

Electrical Systems:

Starting and Charging System (alternator, starter motor diagnosis), Ignition System (spark plugs, coils, distributorless ignition systems), Lighting System (headlights, taillights, interior lighting), Instrument Cluster and Gauges, Power Accessories (windows, locks, mirrors), HVAC Controls, Audio System Wiring, Powertrain Control Modules (PCM) diagnosis, Body Control Modules (BCM) diagnosis

Chassis And Body:

Frame and body repair, door panel removal and installation, interior trim removal, seat removal, bumper repair and replacement, glass replacement, body panel alignment.

Engine Control:

Diagnosis and repair of the Engine Control Unit (ECU) and related sensors and actuators, including ignition timing, fuel delivery control, idle speed control, and emissions monitoring.

Heater And Air Conditioning:

Diagnosis and repair of the HVAC system, including refrigerant service, blower motor replacement, evaporator and heater core replacement, and climate control unit troubleshooting.

Differential And Drive Axle:

Service and repair of front and rear differentials, drive axles, CV joints, and wheel bearings.

Lubrication And Cooling:

Periodic lubrication points, engine oil and filter change procedures, cooling system maintenance (flushes, thermostat, water pump replacement).

Procedures Included

Maintenance Procedures:

Oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement, coolant flushes, brake fluid flushes, tire rotation and balancing, battery maintenance, wiper blade replacement, cabin air filter replacement

Troubleshooting Diagnostics:

Step-by-step diagnostic flowcharts for common drivability issues, electrical gremlins, starting problems, and performance concerns. Includes OBD-II diagnostic trouble code (DTC) interpretation and resolution.

Repair Procedures:

Detailed disassembly and reassembly instructions for all major components and systems, including engine internal repairs, transmission overhaul, brake system component replacement, suspension and steering linkage replacement, and body panel repair.

Wiring Diagrams:

Comprehensive color wiring diagrams for all electrical systems, facilitating diagnosis and repair of electrical faults.

Technical Depth

Technical Depth:

Comprehensive; covers everything from basic scheduled maintenance and fluid checks to advanced engine rebuilds, transmission overhauls, and complex electrical system diagnostics. Includes torque specifications, clearances, and alignment procedures.

Troubleshooting Approach:

Employs a systematic approach using diagnostic trouble codes (DTCs), sensor readings, and schematic analysis to pinpoint faults.

Rebuild Procedures:

Includes detailed procedures for complete engine and transmission rebuilds, with specifications for clearances, tolerances, and torque values.

📊 Manual Specifications

File Format

File Format Details:

PDF (Portable Document Format), universally compatible with Adobe Reader and other PDF viewers.

Searchability:

Likely text-searchable, allowing users to quickly find specific topics or keywords within the manual.

Compatibility:

Compatible with all versions of Windows and Mac operating systems.

Print Quality

Print Quality:

High-resolution scans suitable for printing, preserving clarity of text and diagrams.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.0L Inline-4 (4G63 SOHC/DOHC), 2.4L Inline-4 (4G64 SOHC), 2.0L V6 (6A12 SOHC), 2.5L V6 (6A13 SOHC/DOHC)

Performance

Horsepower Range:

Approximately 130 hp (2.0L SOHC) to 195 hp (2.5L V6 DOHC), with turbocharged variants (4G63T) in some performance models reaching higher figures.

Torque Range:

Approximately 135 lb-ft (2.0L SOHC) to 180 lb-ft (2.5L V6 DOHC).

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with multi-port fuel injection (MPFI) or direct injection on later models/specific variants.

Fuel Type:

Unleaded Gasoline

Technical Details

Timing Belt Or Chain:

4-cylinder engines typically use a timing belt; V6 engines also utilize timing belts. Replacement intervals are critical for preventing catastrophic engine damage.

Ignition System:

Distributorless ignition system (DIS) or coil-on-plug (COP) on later models.

🔧 Transmission

Standard

Standard Transmission:

5-speed manual transmission

Optional

Optional Transmission:

4-speed automatic transmission (with Sportronic Shifter on some models)

Features

Transmission Features:

Sportronic (manual mode shifting) available on automatic transmissions, allowing driver control over gear selection.

Fluid Specifications

Automatic Transmission Fluid:

Typically requires ATF SP-II, SP-III, or equivalent Dexron type fluid. Consult manual for specific type and capacity.

Manual Transmission Fluid:

API GL-4 or GL-5 gear oil, SAE 75W-90 is common. Consult manual for specific viscosity and type.

📐 Dimensions

Exterior

Length:

Approximately 186 inches (4724 mm)

Width:

Approximately 70.3 inches (1786 mm)

Height:

Approximately 55.7 inches (1415 mm)

Wheelbase:

Approximately 104.3 inches (2649 mm)

Weights

Curb Weight:

Ranges from approximately 3000 lbs (1361 kg) to 3400 lbs (1542 kg) depending on engine and trim.

🛡️ Safety Features

Ratings

NHTSA Ratings:

Likely received 'Good' or 'Acceptable' ratings in frontal and side impact tests for its era, though specific data may vary by test year and configuration. Manual will detail specific safety features and potential recall information.

Active Features

Active Safety Features:

Anti-lock Braking System (ABS) standard on higher trims and optional on others. Traction Control System (TCS) available on some V6 models.

Passive Features

Passive Safety Features:

Driver and front passenger airbags, front and rear crumple zones, side-impact door beams, three-point seat belts with pretensioners, adjustable headrests.

Restraint System

Restraint System Coverage:

Comprehensive coverage of the Supplemental Restraint System (SRS) including airbag system diagnosis, replacement, and related components.

💡 Technology Features

Infotainment

Infotainment Features:

Base models typically featured an AM/FM stereo with cassette player. Higher trims offered CD players, and premium sound systems with more speakers. Digital climate control was available on some models.

Driver Assistance

Driver Assistance Features:

Limited by modern standards. ABS and optional Traction Control were the primary driver assistance systems.

Connectivity

Connectivity Features:

No advanced connectivity features like Bluetooth or USB were available. Audio systems primarily used analog inputs.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6 months, depending on driving conditions (severe vs. normal). Consult manual for specific recommendation.

Timing Belt Replacement Interval:

Typically every 60,000 to 90,000 miles (96,000 to 144,000 km). Critical due to interference engine design on many variants.

Spark Plug Replacement Interval:

Depends on plug type: platinum or iridium plugs can last up to 100,000 miles (160,000 km). Standard copper plugs require more frequent replacement (e.g., 30,000 miles).

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 or 10W-30 API Service SG, SH, SJ, or SL. Consult manual for specific viscosity based on climate and exact engine.

Coolant Specification:

Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water). Use a HOAT (Hybrid Organic Acid Technology) coolant for Mitsubishi vehicles. Check manual for MOPAR specification if applicable or equivalent.

Brake Fluid Specification:

DOT 3 or DOT 4. Always use fresh, sealed fluid and flush periodically.

Known Issues

Common Issues:

Timing belt failures (leading to engine damage if not replaced on schedule), automatic transmission issues (slipping or harsh shifting), catalytic converter failures, ABS sensor failures, window regulator failures, rust on body panels and suspension components, minor electrical gremlins. V6 engines might experience valve stem seal wear.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Mitsubishi Motors has a long history in automotive manufacturing, known for its engineering prowess, particularly in areas like four-wheel-drive technology (as seen in the Pajero/Montero and Lancer Evolution) and innovative engine designs.

Model Evolution

Galant Evolution Points:

The eighth generation Galant (1997-2001) represented a significant design departure with its more aerodynamic and flowing lines, moving away from the sharper angles of previous generations. It was built on the Mitsubishi 'Project Global' platform.

Production

Production Locations:

Primarily produced in Japan, with some assembly occurring in other countries for specific markets.

Production Period:

1997-2001 model years.

🏆 Awards & Recognition

Recognitions

Awards And Recognitions:

While specific awards for the 1997-2001 Galant are not widely publicized, it was generally considered a solid competitor in its segment for offering a balance of style, performance, and value. Mitsubishi vehicles of this era were known for their reliability and robust engineering, particularly the 4G63 engine.