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Mitsubushi GALANT 1997 CHASSIS Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1997 Generation Code: E50/E60/E70/E80 👋 Introduction Market Position Market Position: Mid-size sedan, known for sporty handling and distinctive styling in its era. Competitive Analysis Competitive Analysis: Competed with vehicles like the Toyota Camry, Honda Accord, Nissan Maxima, and Ford Taurus. Key Features Key Features: Available with V6 engines, advanced suspension designs for its time, and a focus on driver engagement. Generation Highlight Generation Highlight: This generation of the Galant was praised for its European styling influence and driving dynamics, a departure from some of its predecessors. 📋 Manual Details Coverage Areas Coverage Areas: Full Chassis Service and Repair Page Count Page Count: Not Specified, but comprehensive Manual Type Manual Type: Factory Service & Repair Workshop Manual Language Language: English Format Format: PDF Additional Formats: Potentially HTML, but primarily distributed as PDF. 📖 Manual Coverage Systems Covered Systems Covered: General, Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Front Axle, Rear Axle, Wheels and Tires, Power Plant Mounts, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering, Body, Exterior, Interior and Supplemental Restraint (SRS), Chassis Electrical, Heater, Air Conditioner and Ventilation Body And Interior: Detailed sections on body panel removal, interior trim, seating, SRS system components, and weatherstripping. Chassis Electrical: Covers wiring diagrams, fuse box layouts, lighting systems, power windows, locks, and instrument cluster. HVAC: Detailed repair procedures for air conditioning system components, heater core, blower motor, and ventilation ducts. Fuel System: Covers fuel pump operation, fuel filter replacement, fuel injectors, fuel pressure regulator, and fuel tank service. Cooling System: Includes radiator service, thermostat replacement, water pump operation, fan clutch/motor inspection, and coolant hose replacement. Procedures Included Procedures Included: Inspection, Diagnosis, Repair, Reassembly, Maintenance, Troubleshooting, Component Replacement, Adjustments Brake System Repair: Covers disc brake pad replacement, caliper service, brake fluid flush, parking brake adjustment, and troubleshooting of hydraulic system. Suspension And Steering: Includes procedures for front/rear suspension component replacement (struts, ball joints, bushings), power steering system service, and alignment specifications. Engine Overhaul: Detailed procedures for engine disassembly, inspection, component replacement (pistons, rings, bearings), and reassembly. Troubleshooting Diagnostics: Extensive troubleshooting guides for various systems, including drivability issues, starting problems, and electrical faults. Technical Depth Technical Depth: Comprehensive, including detailed diagnostics, component-level repair, and system overviews Diagnostic Procedures: Provides diagnostic flowcharts and symptom-based troubleshooting for common issues across all major systems. Torque Specifications: Includes critical torque values for engine components, suspension, and drivetrain. 📊 Manual Specifications File Format File Format: Adobe Acrobat PDF File Accessibility: Viewable/Printable on PC, Mac, iPad, Android Tablets, iPhone, Android Phones. Print Quality Print Quality: Printable to high quality Binding Type Binding Type: Digital (Printable) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Primary Engine Options: 4G63 2.0L Inline-4, 6A12 2.5L V6 MIVEC Performance Horsepower Range: Approx. 130-170 hp depending on engine and market Torque Range: Approx. 135-160 lb-ft depending on engine Engine Management: ECI-Multi (Electronic Controlled Injection - Multi) fuel injection system with ECU control. Fuel System Fuel System Type: Multi-Point Fuel Injection (MPI) Engine Codes Engine Codes: 4G63 (2.0L SOHC/DOHC), 6A12 (2.5L V6 MIVEC) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Optional Optional Transmission: 4-Speed Automatic (INVECS-II) Features Transmission Features: Some automatic transmissions featured adaptive shift control. AWD Option: Certain market variants and performance trims (e.g., GT/GTI) might have featured All-Wheel Drive (AWD) with Active Yaw Control (AYC), though typically not standard on all models. 📐 Dimensions Exterior Wheelbase: Approx. 104.7 inches (2659 mm) Overall Length: Approx. 184.1 inches (4676 mm) Overall Width: Approx. 69.1 inches (1755 mm) Overall Height: Approx. 55.7 inches (1415 mm) Weights Curb Weight: Varies by trim and powertrain, typically 3100-3400 lbs Gross Vehicle Weight Rating: Refer to vehicle placard or manual; typically around 4300-4500 lbs. 🛡️ Safety Features Ratings NHTSA Ratings: Specific 1997 ratings vary, generally considered average for the era. Active Features Active Safety Features: Anti-lock Braking System (ABS) available on some trims. Passive Features Passive Safety Features: Driver and Passenger Airbags, Seatbelt Pretensioners Supplemental Restraint System: SRS System (Airbags) 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM/Cassette or CD player, analog climate controls. Driver Assistance Driver Assistance Features: Limited by era; ABS was the primary advanced feature. Connectivity Connectivity Features: None by modern standards. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 3-6 months, consult manual for specific recommendation based on oil type. Timing Belt Replacement: Recommended every 60,000-90,000 miles or 5-7 years for 4G63 and 6A12 engines. Crucial for interference engines. Fluid Specifications Engine Oil Specification: API SJ/SH or SL, SAE 5W-30 or 10W-30 (check manual for exact viscosity and type). Coolant Type: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Consult manual for specific type (e.g., long-life). Automatic Transmission Fluid: Mitsubishi ATF SP-II or equivalent (check...
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Mitsubushi GALANT 1997 CHASSIS Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1997
Generation Code:
E50/E60/E70/E80
👋 Introduction
Market Position
Market Position:
Mid-size sedan, known for sporty handling and distinctive styling in its era.
Competitive Analysis
Competitive Analysis:
Competed with vehicles like the Toyota Camry, Honda Accord, Nissan Maxima, and Ford Taurus.
Key Features
Key Features:
Available with V6 engines, advanced suspension designs for its time, and a focus on driver engagement.
Generation Highlight
Generation Highlight:
This generation of the Galant was praised for its European styling influence and driving dynamics, a departure from some of its predecessors.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full Chassis Service and Repair
Page Count
Page Count:
Not Specified, but comprehensive
Manual Type
Manual Type:
Factory Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
Additional Formats:
Potentially HTML, but primarily distributed as PDF.
📖 Manual Coverage
Systems Covered
Systems Covered:
General, Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Front Axle, Rear Axle, Wheels and Tires, Power Plant Mounts, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering, Body, Exterior, Interior and Supplemental Restraint (SRS), Chassis Electrical, Heater, Air Conditioner and Ventilation
Body And Interior:
Detailed sections on body panel removal, interior trim, seating, SRS system components, and weatherstripping.
Chassis Electrical:
Covers wiring diagrams, fuse box layouts, lighting systems, power windows, locks, and instrument cluster.
HVAC:
Detailed repair procedures for air conditioning system components, heater core, blower motor, and ventilation ducts.
Fuel System:
Covers fuel pump operation, fuel filter replacement, fuel injectors, fuel pressure regulator, and fuel tank service.
Cooling System:
Includes radiator service, thermostat replacement, water pump operation, fan clutch/motor inspection, and coolant hose replacement.
Procedures Included
Procedures Included:
Inspection, Diagnosis, Repair, Reassembly, Maintenance, Troubleshooting, Component Replacement, Adjustments
Brake System Repair:
Covers disc brake pad replacement, caliper service, brake fluid flush, parking brake adjustment, and troubleshooting of hydraulic system.
Suspension And Steering:
Includes procedures for front/rear suspension component replacement (struts, ball joints, bushings), power steering system service, and alignment specifications.
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, component replacement (pistons, rings, bearings), and reassembly.
Troubleshooting Diagnostics:
Extensive troubleshooting guides for various systems, including drivability issues, starting problems, and electrical faults.
Technical Depth
Technical Depth:
Comprehensive, including detailed diagnostics, component-level repair, and system overviews
Diagnostic Procedures:
Provides diagnostic flowcharts and symptom-based troubleshooting for common issues across all major systems.
Torque Specifications:
Includes critical torque values for engine components, suspension, and drivetrain.
📊 Manual Specifications
File Format
File Format:
Adobe Acrobat PDF
File Accessibility:
Viewable/Printable on PC, Mac, iPad, Android Tablets, iPhone, Android Phones.
Print Quality
Print Quality:
Printable to high quality
Binding Type
Binding Type:
Digital (Printable)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Primary Engine Options:
4G63 2.0L Inline-4, 6A12 2.5L V6 MIVEC
Performance
Horsepower Range:
Approx. 130-170 hp depending on engine and market
Torque Range:
Approx. 135-160 lb-ft depending on engine
Engine Management:
ECI-Multi (Electronic Controlled Injection - Multi) fuel injection system with ECU control.
Fuel System
Fuel System Type:
Multi-Point Fuel Injection (MPI)
Engine Codes
Engine Codes:
4G63 (2.0L SOHC/DOHC), 6A12 (2.5L V6 MIVEC)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual
Optional
Optional Transmission:
4-Speed Automatic (INVECS-II)
Features
Transmission Features:
Some automatic transmissions featured adaptive shift control.
AWD Option:
Certain market variants and performance trims (e.g., GT/GTI) might have featured All-Wheel Drive (AWD) with Active Yaw Control (AYC), though typically not standard on all models.
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.7 inches (2659 mm)
Overall Length:
Approx. 184.1 inches (4676 mm)
Overall Width:
Approx. 69.1 inches (1755 mm)
Overall Height:
Approx. 55.7 inches (1415 mm)
Weights
Curb Weight:
Varies by trim and powertrain, typically 3100-3400 lbs
Gross Vehicle Weight Rating:
Refer to vehicle placard or manual; typically around 4300-4500 lbs.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific 1997 ratings vary, generally considered average for the era.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) available on some trims.
Passive Features
Passive Safety Features:
Driver and Passenger Airbags, Seatbelt Pretensioners
Supplemental Restraint System:
SRS System (Airbags)
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM/Cassette or CD player, analog climate controls.
Driver Assistance
Driver Assistance Features:
Limited by era; ABS was the primary advanced feature.
Connectivity
Connectivity Features:
None by modern standards.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, consult manual for specific recommendation based on oil type.
Timing Belt Replacement:
Recommended every 60,000-90,000 miles or 5-7 years for 4G63 and 6A12 engines. Crucial for interference engines.
Fluid Specifications
Engine Oil Specification:
API SJ/SH or SL, SAE 5W-30 or 10W-30 (check manual for exact viscosity and type).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Consult manual for specific type (e.g., long-life).
Automatic Transmission Fluid:
Mitsubishi ATF SP-II or equivalent (check manual for specific designation).
Manual Transmission Fluid:
API GL-4, SAE 75W-90 gear oil (check manual for specific type and capacity).
Power Steering Fluid:
Dexron II or equivalent (check manual for specific Mitsubshi recommendation).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation).
Known Issues
Known Issues:
Potential for transmission issues (especially automatic), HVAC system problems (blower motor, blend doors), and occasional electrical gremlins. Timing belt failure is catastrophic for these engines.
Suspension Wear:
Bushings and control arm components can wear over time, affecting ride quality and alignment.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long history in automotive manufacturing, known for its engineering prowess and rally heritage (Lancer Evolution).
Model Evolution
Model Evolution:
The 1997 Galant belongs to the sixth generation (E50/E60/E70/E80), which introduced a more aerodynamic and European-influenced design.
Design Philosophy:
Emphasis on aerodynamic efficiency and a more European styling aesthetic, aimed at a sophisticated market.
Production
Production Years For Generation:
1994-1998
🏆 Awards & Recognition
Recognitions
Recognitions:
Not widely cited for major awards, but generally well-regarded for its driving dynamics among its peers at the time.
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