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1999 Mitsubishi LANCER EVO 6 Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI Year: 1999 Codes Chassis Code: CP9A 👋 Introduction Market Position Segment: Performance Compact Rally Homologation Special Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Escort Cosworth, Toyota Celica GT-Four Key Features Rally Heritage: Built for WRC homologation, showcasing advanced rally technology Performance Focus: Engineered for high-performance driving, grip, and handling 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Page Count Estimated Page Count: Estimated 1000+ 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63T), Transmission (G5M33-2), Drivetrain (AYC, ACD) Chassis: Suspension (front/rear), Steering, Brakes (ABS, Ralliart Brembos on some models) Electrical: Wiring Diagrams, ECU, Sensors, Lighting, Audio System Body: Body Panel Repair, Interior Trim, Exterior Trim, Glass HVAC: Air Conditioning System Service and Repair Safety Systems: Airbag System Service Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements Repair: Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair Diagnostics: Troubleshooting Procedures, Diagnostic Trouble Codes (DTCs), Sensor Testing Electrical Troubleshooting: Wiring Harness Testing, Component Diagnosis, Circuit Tracing Technical Depth Depth: Comprehensive from basic fluid checks to complete engine and transmission rebuilds Detail Level: Step-by-step instructions with detailed illustrations and diagrams 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Fully searchable content with bookmarks Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital File) Paper Type Paper Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower Ps: 280 PS (276 bhp) @ 6500 rpm (JDM Spec) Torque Nm: 350 Nm (258 lb-ft) @ 3000 rpm (JDM Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-point Injection Fuel Type: Unleaded Premium Gasoline (95 RON or higher recommended) Engine Management ECU: ECU controlled ignition and fuel injection 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Model: G5M33-2 (with AYC/ACD) Features All Wheel Drive: Full-Time All-Wheel Drive System Active Center Differential: Active Center Differential (ACD) - Electronically controlled torque split Active Yokr Control: Active Yaw Control (AYC) - Rear differential torque vectoring Fluid Specifications Transmission Fluid Type: API GL-4 SAE 75W-90 (Manual Transmission), DIA-QUEEN ATF SP-III for ACD/AYC (consult manual for specifics) 📐 Dimensions Exterior Length: 4350 mm (171.3 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2600 mm (102.4 in) Track Width Front: 1515 mm (59.6 in) Track Width Rear: 1505 mm (59.3 in) Weights Curb Weight: Approx. 1360 kg (2998 lbs) Gross Vehicle Weight: Approx. 1575 kg (3472 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: Not extensively rated by modern standards, focus on structural integrity for rally Active Features ABS: Anti-lock Braking System (ABS) Passive Features Airbags: Driver and Passenger Airbags Seatbelts: Pretensioner seatbelts 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, optional CD player Driver Assistance Traction Control: Limited-slip differential (front), Active Center Differential (ACD), Active Yaw Control (AYC) provide advanced traction management Performance Tech Suspension Tech: MacPherson strut front, multi-link rear with adjustable dampers (Ralliart/TME) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months (whichever comes first), depending on driving conditions Timing Belt Replacement: Every 60,000 miles or 4-5 years (crucial for the 4G63T engine) Fluid Specifications Engine Oil Type: API SG/SH/SJ, ACEA A2-96 or A3-96, SAE 10W-30 or 10W-40 (check manual for exact specification) Engine Oil Capacity: 4.5 Liters (4.8 US Quarts) with filter Coolant Type: Ethylene Glycol based, Anti-freeze/Anti-boil, Mitsubishi Super Long Life Coolant (or equivalent) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Engine Reliability: Robust but requires diligent maintenance; prone to bearing failure if oil starvation occurs or during excessive abuse without proper cooling. Ayc Acd Maintenance: Requires periodic fluid changes and system checks. Sensors and pumps can fail over time. Rust Corrosion: Can be susceptible to rust in common areas like wheel arches, sills, and underbody, especially in regions with salt. Turbocharger Wear: Long-term wear on the turbocharger can lead to reduced boost or failure. Proper warm-up and cool-down are critical. 📚 Vehicle History Brand Heritage Brand: Mitsubishi Motors Corporation Model Evolution Evolution Series: Sixth generation of the Lancer Evolution, significant design and engineering updates from Evo V Performance Enhancements: Tuning fork engine, twin-scroll turbocharger, revised AYC/ACD systems, improved aerodynamics Production Production Period: 1999-2001 Special Editions: Tommi Mäkinen Edition (TME) with unique features and performance tuning 🏆 Awards & Recognition Recognitions Rally Championships: The Lancer Evolution platform, including the Evo VI, was instrumental in Mitsubishi's numerous WRC victories and championships.
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1999 Mitsubishi LANCER EVO 6 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VI
Year:
1999
Codes
Chassis Code:
CP9A
👋 Introduction
Market Position
Segment:
Performance Compact Rally Homologation Special
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Ford Escort Cosworth, Toyota Celica GT-Four
Key Features
Rally Heritage:
Built for WRC homologation, showcasing advanced rally technology
Performance Focus:
Engineered for high-performance driving, grip, and handling
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF
Page Count
Estimated Page Count:
Estimated 1000+
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G63T), Transmission (G5M33-2), Drivetrain (AYC, ACD)
Chassis:
Suspension (front/rear), Steering, Brakes (ABS, Ralliart Brembos on some models)
Electrical:
Wiring Diagrams, ECU, Sensors, Lighting, Audio System
Body:
Body Panel Repair, Interior Trim, Exterior Trim, Glass
HVAC:
Air Conditioning System Service and Repair
Safety Systems:
Airbag System Service
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements
Repair:
Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair
Diagnostics:
Troubleshooting Procedures, Diagnostic Trouble Codes (DTCs), Sensor Testing
Electrical Troubleshooting:
Wiring Harness Testing, Component Diagnosis, Circuit Tracing
Technical Depth
Depth:
Comprehensive from basic fluid checks to complete engine and transmission rebuilds
Detail Level:
Step-by-step instructions with detailed illustrations and diagrams
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Fully searchable content with bookmarks
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital File)
Paper Type
Paper Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower Ps:
280 PS (276 bhp) @ 6500 rpm (JDM Spec)
Torque Nm:
350 Nm (258 lb-ft) @ 3000 rpm (JDM Spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-point Injection
Fuel Type:
Unleaded Premium Gasoline (95 RON or higher recommended)
Engine Management
ECU:
ECU controlled ignition and fuel injection
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Transmission Model:
G5M33-2 (with AYC/ACD)
Features
All Wheel Drive:
Full-Time All-Wheel Drive System
Active Center Differential:
Active Center Differential (ACD) - Electronically controlled torque split
Active Yokr Control:
Active Yaw Control (AYC) - Rear differential torque vectoring
Fluid Specifications
Transmission Fluid Type:
API GL-4 SAE 75W-90 (Manual Transmission), DIA-QUEEN ATF SP-III for ACD/AYC (consult manual for specifics)
📐 Dimensions
Exterior
Length:
4350 mm (171.3 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2600 mm (102.4 in)
Track Width Front:
1515 mm (59.6 in)
Track Width Rear:
1505 mm (59.3 in)
Weights
Curb Weight:
Approx. 1360 kg (2998 lbs)
Gross Vehicle Weight:
Approx. 1575 kg (3472 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not extensively rated by modern standards, focus on structural integrity for rally
Active Features
ABS:
Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and Passenger Airbags
Seatbelts:
Pretensioner seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, optional CD player
Driver Assistance
Traction Control:
Limited-slip differential (front), Active Center Differential (ACD), Active Yaw Control (AYC) provide advanced traction management
Performance Tech
Suspension Tech:
MacPherson strut front, multi-link rear with adjustable dampers (Ralliart/TME)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months (whichever comes first), depending on driving conditions
Timing Belt Replacement:
Every 60,000 miles or 4-5 years (crucial for the 4G63T engine)
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ, ACEA A2-96 or A3-96, SAE 10W-30 or 10W-40 (check manual for exact specification)
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter
Coolant Type:
Ethylene Glycol based, Anti-freeze/Anti-boil, Mitsubishi Super Long Life Coolant (or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Reliability:
Robust but requires diligent maintenance; prone to bearing failure if oil starvation occurs or during excessive abuse without proper cooling.
Ayc Acd Maintenance:
Requires periodic fluid changes and system checks. Sensors and pumps can fail over time.
Rust Corrosion:
Can be susceptible to rust in common areas like wheel arches, sills, and underbody, especially in regions with salt.
Turbocharger Wear:
Long-term wear on the turbocharger can lead to reduced boost or failure. Proper warm-up and cool-down are critical.
📚 Vehicle History
Brand Heritage
Brand:
Mitsubishi Motors Corporation
Model Evolution
Evolution Series:
Sixth generation of the Lancer Evolution, significant design and engineering updates from Evo V
Performance Enhancements:
Tuning fork engine, twin-scroll turbocharger, revised AYC/ACD systems, improved aerodynamics
Production
Production Period:
1999-2001
Special Editions:
Tommi Mäkinen Edition (TME) with unique features and performance tuning
🏆 Awards & Recognition
Recognitions
Rally Championships:
The Lancer Evolution platform, including the Evo VI, was instrumental in Mitsubishi's numerous WRC victories and championships.
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