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Mitsubishi Lancer Evo8 Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VIII Model Code: CT9A (various sub-models) Generation: Eighth Generation (CT9A) Production Years Covered: 2003-2005 Market Segment: Performance Sedan / Rally Homologation Special 👋 Introduction Market Position Positioning: The Lancer Evolution VIII was a highly sought-after performance icon, positioned as a homologation special for rally racing. Competitive Analysis Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VII, Mitsubishi Lancer Evolution IX Key Features Performance Focus: All-wheel drive (AWD), turbocharged engine, advanced suspension, aggressive aerodynamics. Manual Value Proposition Value: Provides the same in-depth technical information used by dealership technicians, enabling DIY enthusiasts and professional mechanics to perform accurate maintenance and repairs. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service Manual (FSM) Secondary Coverage: Maintenance, Diagnosis, Repair, Wiring Diagrams, Specifications Page Count Page Count: Not specified in product info, typical FSMs are 1000+ pages. Manual Type Manual Type: Workshop Manual / Factory Service Manual Language Language: English Format Format: PDF Delivery Method: Software Database Download File Type: RAR Archive 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (Engine Mechanical, Lubrication & Cooling Systems, Fuel & Emission Control Systems) Transmission Drivetrain: Yes (Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft & Differential Carrier, Front Axle, Rear Axle) Suspension Steering: Yes (Front Suspension, Rear Suspension, Steering System) Brakes: Yes (Brake System) Electrical: Yes (Electrical System, Wiring Diagrams) Body Interior: Yes (Body and Trim, Restraint System, Heater, Air Conditioner) Fuel Exhaust: Yes (Fuel and Exhaust Systems, Accelerator Control) Climate Control: Yes (Heater, Air Conditioner) Restraint: Yes (Restraint System, Airbag Systems) Emission: Yes (Emission Control System) Procedures Included Maintenance: Yes (Scheduled Maintenance, Fluid Changes, Filter Replacements) Diagnostics: Yes (Troubleshooting Guides, Fault Code Diagnosis) Repair: Yes (Component Removal/Installation, Reassembly Procedures) Engine Rebuild: Yes (Engine Mechanical details imply this level of depth) Transmission Service: Yes (Manual and Automatic Transmission specifics) Electrical Troubleshooting: Yes (Wiring Diagrams and System Diagnostics) Technical Depth Depth: Comprehensive - Technician Level Scope: Full vehicle service and repair 📊 Manual Specifications File Format PDF Quality: Assumed high quality, suitable for professional use (typical for FSMs). Searchable Text: Likely searchable PDF content, though not explicitly stated. Print Quality Printability: Designed for printing individual sections or the entire manual. Binding Type Binding: Digital Download (not physically bound) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T (DOHC, 16-valve, turbocharged inline-4) Displacement: 2.0 Liters (1997 cc) Performance Horsepower: Approx. 271 hp @ 6500 rpm (JDM/UK Spec), 276 hp (US Spec) Torque: Approx. 273 lb-ft @ 3500 rpm (JDM/UK Spec), 286 lb-ft (US Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) 🔧 Transmission Standard Type: 6-Speed Manual Transmission (Getrag) Optional Type: 5-Speed Automatic Transmission (less common) Features AWD System: Advanced All-Wheel Drive System with Active Yaw Control (AYC) and Driver-Controlled Center Differential (DCCD) 📐 Dimensions Exterior Length: Approx. 4490 mm (176.8 in) Width: Approx. 1770 mm (69.7 in) Height: Approx. 1415 mm (55.7 in) Weights Curb Weight: Approx. 1450-1500 kg (3197-3307 lbs), depending on trim and options. 🛡️ Safety Features Ratings Crash Test Ratings: Not explicitly available for this specific JDM/enthusiast model in easily accessible formats, but generally considered robust for its class. Active Features Active Safety: ABS, Active Yaw Control (AYC), Limited-Slip Differential (LSD) Passive Features Passive Safety: Front Airbags, Optional Side Airbags, Reinforced Chassis Structure 💡 Technology Features Infotainment Audio System: Typically a factory AM/FM/CD player with upgraded sound systems on higher trims. Driver Assistance Advanced Features: Active Yaw Control (AYC) for torque vectoring, Driver-Controlled Center Differential (DCCD) for manual AWD mode adjustment. Connectivity Connectivity Options: Limited by era; primarily focused on audio system connectivity. Aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change: Typically 3,000-5,000 miles or 6 months for severe driving conditions, 5,000-7,500 miles or 12 months for normal use. Timing Belt: Critical component, replacement recommended every 60,000-90,000 miles or 5-7 years due to the interference engine design. Fluid Specifications Engine Oil: API SG or higher, SAE 10W-30 recommended (check specific manual for variations). Coolant: Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based, pre-mixed with distilled water). Transmission Fluid Manual: API GL-4, SAE 75W-85 (typical, verify with manual). Transfer Case Fluid: API GL-5, SAE 75W-90 (typical, verify with manual). Differential Fluid Rear: API GL-5, SAE 75W-90 (typical, verify with manual). Known Issues Engine: Head gasket failures (especially with modified engines), turbocharger wear, oil consumption. Drivetrain: Clutch wear, AYC pump failure, differential issues (rare but possible). Electronics: Occasional sensor failures, AYC unit issues. 📚 Vehicle History Brand Heritage Rally Roots: Mitsubishi has a deep-rooted heritage in rallying, with the Lancer Evolution series being a direct result of this involvement. Model Evolution Evo Lineage: The Evo VIII builds upon the performance legacy of previous generations, refining the chassis, powertrain, and AWD technology. Production Manufacturing Location: Japan 🏆 Awards & Recognition Recognitions...
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Mitsubishi Lancer Evo8 Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VIII
Model Code:
CT9A (various sub-models)
Generation:
Eighth Generation (CT9A)
Production Years Covered:
2003-2005
Market Segment:
Performance Sedan / Rally Homologation Special
👋 Introduction
Market Position
Positioning:
The Lancer Evolution VIII was a highly sought-after performance icon, positioned as a homologation special for rally racing.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VII, Mitsubishi Lancer Evolution IX
Key Features
Performance Focus:
All-wheel drive (AWD), turbocharged engine, advanced suspension, aggressive aerodynamics.
Manual Value Proposition
Value:
Provides the same in-depth technical information used by dealership technicians, enabling DIY enthusiasts and professional mechanics to perform accurate maintenance and repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service Manual (FSM)
Secondary Coverage:
Maintenance, Diagnosis, Repair, Wiring Diagrams, Specifications
Page Count
Page Count:
Not specified in product info, typical FSMs are 1000+ pages.
Manual Type
Manual Type:
Workshop Manual / Factory Service Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method:
Software Database Download
File Type:
RAR Archive
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (Engine Mechanical, Lubrication & Cooling Systems, Fuel & Emission Control Systems)
Transmission Drivetrain:
Yes (Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft & Differential Carrier, Front Axle, Rear Axle)
Suspension Steering:
Yes (Front Suspension, Rear Suspension, Steering System)
Brakes:
Yes (Brake System)
Electrical:
Yes (Electrical System, Wiring Diagrams)
Body Interior:
Yes (Body and Trim, Restraint System, Heater, Air Conditioner)
Fuel Exhaust:
Yes (Fuel and Exhaust Systems, Accelerator Control)
Climate Control:
Yes (Heater, Air Conditioner)
Restraint:
Yes (Restraint System, Airbag Systems)
Emission:
Yes (Emission Control System)
Procedures Included
Maintenance:
Yes (Scheduled Maintenance, Fluid Changes, Filter Replacements)
Diagnostics:
Yes (Troubleshooting Guides, Fault Code Diagnosis)
Repair:
Yes (Component Removal/Installation, Reassembly Procedures)
Engine Rebuild:
Yes (Engine Mechanical details imply this level of depth)
Transmission Service:
Yes (Manual and Automatic Transmission specifics)
Electrical Troubleshooting:
Yes (Wiring Diagrams and System Diagnostics)
Technical Depth
Depth:
Comprehensive - Technician Level
Scope:
Full vehicle service and repair
📊 Manual Specifications
File Format
PDF Quality:
Assumed high quality, suitable for professional use (typical for FSMs).
Searchable Text:
Likely searchable PDF content, though not explicitly stated.
Print Quality
Printability:
Designed for printing individual sections or the entire manual.
Binding Type
Binding:
Digital Download (not physically bound)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T (DOHC, 16-valve, turbocharged inline-4)
Displacement:
2.0 Liters (1997 cc)
Performance
Horsepower:
Approx. 271 hp @ 6500 rpm (JDM/UK Spec), 276 hp (US Spec)
Torque:
Approx. 273 lb-ft @ 3500 rpm (JDM/UK Spec), 286 lb-ft (US Spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (Getrag)
Optional
Type:
5-Speed Automatic Transmission (less common)
Features
AWD System:
Advanced All-Wheel Drive System with Active Yaw Control (AYC) and Driver-Controlled Center Differential (DCCD)
📐 Dimensions
Exterior
Length:
Approx. 4490 mm (176.8 in)
Width:
Approx. 1770 mm (69.7 in)
Height:
Approx. 1415 mm (55.7 in)
Weights
Curb Weight:
Approx. 1450-1500 kg (3197-3307 lbs), depending on trim and options.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not explicitly available for this specific JDM/enthusiast model in easily accessible formats, but generally considered robust for its class.
Active Features
Active Safety:
ABS, Active Yaw Control (AYC), Limited-Slip Differential (LSD)
Passive Features
Passive Safety:
Front Airbags, Optional Side Airbags, Reinforced Chassis Structure
💡 Technology Features
Infotainment
Audio System:
Typically a factory AM/FM/CD player with upgraded sound systems on higher trims.
Driver Assistance
Advanced Features:
Active Yaw Control (AYC) for torque vectoring, Driver-Controlled Center Differential (DCCD) for manual AWD mode adjustment.
Connectivity
Connectivity Options:
Limited by era; primarily focused on audio system connectivity. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change:
Typically 3,000-5,000 miles or 6 months for severe driving conditions, 5,000-7,500 miles or 12 months for normal use.
Timing Belt:
Critical component, replacement recommended every 60,000-90,000 miles or 5-7 years due to the interference engine design.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 recommended (check specific manual for variations).
Coolant:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based, pre-mixed with distilled water).
Transmission Fluid Manual:
API GL-4, SAE 75W-85 (typical, verify with manual).
Transfer Case Fluid:
API GL-5, SAE 75W-90 (typical, verify with manual).
Differential Fluid Rear:
API GL-5, SAE 75W-90 (typical, verify with manual).
Known Issues
Engine:
Head gasket failures (especially with modified engines), turbocharger wear, oil consumption.
Drivetrain:
Clutch wear, AYC pump failure, differential issues (rare but possible).
Electronics:
Occasional sensor failures, AYC unit issues.
📚 Vehicle History
Brand Heritage
Rally Roots:
Mitsubishi has a deep-rooted heritage in rallying, with the Lancer Evolution series being a direct result of this involvement.
Model Evolution
Evo Lineage:
The Evo VIII builds upon the performance legacy of previous generations, refining the chassis, powertrain, and AWD technology.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive publications for its handling, performance, and rally-bred capabilities. Often featured in 'Best Performance Cars' lists.
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