Mitsubishi Lancer Evolution 1 1992-1994 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution I Model Code: CD9A Generation: 1st Generation Codes Chassis Code: CD9A 👋 Introduction Market Position Market Segment: Performance Rally Homologation Special Target Audience: Enthusiasts, mechanics, tuners, and owners seeking in-depth technical knowledge and repair capabilities for the Lancer Evolution I Competitive Analysis Competitors Era: Subaru Impreza WRX STi, Toyota Celica GT-Four, Ford Escort RS Cosworth, Lancia Delta Integrale Key Features Rally Homologation: Developed to meet Group A World Rally Championship regulations AWD System: Advanced Mitsubishi All-Wheel Control (AWC) system featuring viscous coupling center differential (VCU) and optional Active Yaw Control (AYC) in later iterations (though not standard on early Evo I) Engine Technology: High-performance turbocharged and intercooled 4G63T engine 📋 Manual Details Coverage Areas Years Covered: 1992, 1993, 1994 Regions Covered: Primarily Japan Domestic Market (JDM) Page Count Estimated Page Count: 1000+ (typical for comprehensive factory service manuals) Manual Type Manual Type: Factory Service Repair Manual Language Language: Japanese (with potential for translated sections or diagrams understandable internationally) Format Format: Digital (e.g., PDF) or Printed 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63T), transmission, drivetrain, exhaust system Chassis: Suspension (front MacPherson strut, rear multi-link), steering, brakes (front ventilated discs, rear discs), wheels, tires Electrical: Wiring diagrams, lighting, ignition system, charging system, starting system, engine control unit (ECU), sensors Body: Body panels, interior trim, seating, glass, doors, bumpers, aerodynamics HVAC: Heating, ventilation, and air conditioning system Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides Repair: Detailed step-by-step repair instructions for all major components and systems Overhaul: Engine rebuild procedures, transmission overhaul, differential rebuild Alignment: Wheel alignment specifications and procedures Torque Specifications: Detailed torque values for all fasteners Technical Depth Diagnostic Capabilities: Advanced diagnostics with specific error code explanations and repair pathways Component Level Detail: In-depth component disassembly and reassembly instructions Specifications And Tolerances: Precise measurements, clearances, and wear limits for critical components Electrical Schematics: Comprehensive and detailed wiring diagrams for all electrical systems 📊 Manual Specifications File Format Digital Format: PDF (Searchable text and high-resolution images recommended) Print Quality Print Quality: High-resolution scans of original factory manuals, ensuring clarity of diagrams and text Binding Type Binding Type: Digital: Downloadable/Printable; Printed: Spiral-bound or perfect-bound for durability Paper Type Paper Type: N/A (for digital); High-quality, durable paper stock suitable for workshop environments (for printed) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.5:1 Performance Horsepower Ps: 241 PS @ 6000 rpm (JDM spec) Horsepower Hp: Approx. 237 hp @ 6000 rpm Torque Nm: 304 Nm @ 3000 rpm (JDM spec) Torque Lb-Ft: Approx. 224 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline (RON 98 recommended for optimal performance) Turbocharger: Mitsubishi TD05H-16G turbocharger with intercooler Cooling System Coolant Type: Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant) Coolant Capacity: Approximately 7.0 Liters Lubrication Engine Oil Type: SAE 10W-30 or 10W-40 API SG or higher (e.g., Castrol GTX, Mobil 1) Engine Oil Capacity: Approximately 4.5 Liters (with filter change) 🔧 Transmission Standard Transmission Type: 5-speed manual transaxle Optional Optional Transmission: N/A (Manual transmission only) Features Gear Ratios: Specific gear ratios detailed within the manual, typically optimized for rally performance. AWD System: Advanced All-Wheel Control (AWC) with viscous coupling center differential (VCU) and helical gear type front limited-slip differential (LSD). Fluid Specifications Transmission Fluid Type: API GL-4 SAE 75W-90 or SAE 80W-90 manual transmission fluid Fluid Capacities Transmission Fluid Capacity: Approximately 3.3 Liters 📐 Dimensions Exterior Length: 4,260 mm (167.7 in) Width: 1,770 mm (69.7 in) Height: 1,420 mm (55.9 in) Wheelbase: 2,600 mm (102.4 in) Track Front: 1,500 mm (59.1 in) Track Rear: 1,495 mm (58.9 in) Weights Curb Weight: Approximately 1,200 kg (2,645 lbs) Gross Vehicle Weight Rating: N/A (typically not specified for performance models) Wheels Tires Standard Wheel Size: 15 x 6.5 inches Standard Tire Size: 205/60R15 Bolt Pattern: 4x114.3 mm (4x4.5 inches) Offset: +38 mm 🛡️ Safety Features Ratings Fcc Crash Test Rating: N/A (Vehicle not sold in North America during its initial production, thus no NHTSA ratings) Active Features Anti Lock Brakes: Standard ABS (Anti-lock Braking System) Traction Control: N/A (No electronic traction control system on Evo I) Limited Slip Differential: Front Helical LSD, Viscous Center Diff Passive Features Airbags: Driver airbag standard Seatbelts: Three-point inertia reel seatbelts with pretensioners Body Structure: Reinforced chassis and safety cell designed for rally conditions 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, potentially with CD changer option Climate Control: Manual climate control with air conditioning Driver Assistance Cruise Control: Optional Performance Monitoring: Basic engine gauges, possibly boost gauge Connectivity Connectivity Features: N/A (Pre-modern connectivity era) 🔧...
Enthusiasts, mechanics, tuners, and owners seeking in-depth technical knowledge and repair capabilities for the Lancer Evolution I
Competitive Analysis
Competitors Era:
Subaru Impreza WRX STi, Toyota Celica GT-Four, Ford Escort RS Cosworth, Lancia Delta Integrale
Key Features
Rally Homologation:
Developed to meet Group A World Rally Championship regulations
AWD System:
Advanced Mitsubishi All-Wheel Control (AWC) system featuring viscous coupling center differential (VCU) and optional Active Yaw Control (AYC) in later iterations (though not standard on early Evo I)
Engine Technology:
High-performance turbocharged and intercooled 4G63T engine
📋 Manual Details
Coverage Areas
Years Covered:
1992, 1993, 1994
Regions Covered:
Primarily Japan Domestic Market (JDM)
Page Count
Estimated Page Count:
1000+ (typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
Japanese (with potential for translated sections or diagrams understandable internationally)
Format
Format:
Digital (e.g., PDF) or Printed
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G63T), transmission, drivetrain, exhaust system
Automotive manufacturing, with a history in rally racing and performance vehicles
Model Evolution
Predecessor:
None directly; evolved from the Lancer platform for homologation
Successor:
Mitsubishi Lancer Evolution II
Development Basis:
Based on the Mitsubishi Lancer CC (6th generation, 1988-1992)
Production
Production Years:
1992-1994
Manufacturing Location:
Japan
Production Volume:
Approximately 5,000 units (estimated)
🏆 Awards & Recognition
Recognitions
Rally Championships:
Foundation for the Mitsubishi Lancer Evolution's legendary rally status, achieving numerous rally victories and championships in subsequent generations.
Automotive Press Acclaim:
Praised by automotive journalists for its exceptional handling, performance, and rally-bred capabilities, setting a new benchmark for performance sedans.
Certifications
Homologation Status:
Homologated for Group A racing in the World Rally Championship (WRC)
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