🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution I Model Code: CD9A Model Variant: GSR Production Years Covered: 1992-1994 Codes Chassis Code: CD9A Engine Code Primary: 4G63 👋 Introduction Market Position Introduction Year: 1992 Target Audience: Enthusiasts, professional mechanics, and owners seeking in-depth knowledge for maintenance and repair of the Lancer Evolution I. Reputation: The Evo I established Mitsubishi's rally heritage, known for its performance and advanced technology for its era. Competitive Analysis Key Competitors: Subaru Impreza WRX (later generations), Ford Escort RS Cosworth, Lancia Delta Integrale. Key Features Performance Focus: Homologation special for World Rally Championship (WRC), emphasizing AWD, turbocharged engine, and stiff chassis. Technological Advancements: First generation of the Evo series, introducing key performance technologies that would be refined in subsequent models. 📋 Manual Details Coverage Areas Manual Title: Mitsubishi Lancer Evolution I 1992-1994 Service Repair Manual Market Focus: Global (primary focus on Japanese domestic market specifications for this generation) Page Count Estimated Page Count: Approximately 1000+ pages (typical for comprehensive factory service manuals) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing belt, lubrication system, cooling system, fuel injection system (MPI), turbocharger system (TD05HR-16G). Engine Electrical: Ignition system, starting system, charging system, ECU (Engine Control Unit) diagnosis and wiring diagrams, sensors (MAP, TPS, knock, O2, etc.). Transmission: Manual transmission (Type-R), clutch system, transfer case, viscous coupling center differential, drivetrain components (driveshafts, CV joints). Suspension: Front strut suspension, rear multi-link suspension, springs, shock absorbers, control arms, anti-roll bars, power steering system. Brakes: Front ventilated discs (300mm), rear solid discs (284mm), ABS (Anti-lock Braking System) components and diagnosis, brake lines, master cylinder, calipers. Electrical System: Lighting system, instrument cluster, power windows, central locking, audio system, horn, battery, fuse box and relay locations, wiring diagrams for all major systems. Body And Chassis: Body structural components, exterior panels, doors, hood, trunk, bumpers, interior trim, seat adjustments, glass replacement. HVAC: Air conditioning system, heating system, ventilation, refrigerant charging, component replacement. Procedures Included General Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant checks, belt inspections and adjustments. Engine Repair: Engine overhaul, cylinder head gasket replacement, piston ring replacement, timing belt replacement, turbocharger rebuild, fuel injector service. Transmission Service: Transmission fluid change, clutch replacement, differential service, transfer case maintenance. Brake Service: Brake pad replacement, rotor resurfacing/replacement, brake fluid flush, ABS system bleeding and repair. Suspension And Steering: Shock absorber replacement, ball joint replacement, tie rod end replacement, wheel alignment procedures, power steering pump and rack repair. Electrical Diagnostics: Troubleshooting electrical faults, wiring harness repair, component testing, ECU flashing (if applicable). Bodywork And Interior: Panel replacement, door mechanism repair, glass replacement, interior trim removal and installation. Technical Depth Diagnostic Capabilities: Detailed troubleshooting guides, diagnostic trouble codes (DTCs), component testing procedures, wiring diagrams for diagnosis. Repair Complexity: Covers everything from basic maintenance to complete engine and transmission rebuilds, including specialized systems like AYC (Active Yaw Control) if applicable to this specific manual version (though less common on Evo I). Specification Accuracy: Precise torque specifications, clearance measurements, fluid capacities, and timing settings. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Print Quality Recommendation: High resolution for clear diagrams and text when printed. Binding Type Binding Type: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 16-valve, DOHC, turbocharged and intercooled Engine Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.5:1 Performance Horsepower Ps: 241 PS @ 6000 rpm Horsepower Hp: 237 hp @ 6000 rpm Torque Lb-Ft: 255 lb-ft @ 3000 rpm Torque Nm: 345 Nm @ 3000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI), Bosch electronic ignition Turbocharger: Mitsubishi TD05HR-16G, intercooled Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific climate recommendations) Fluid Capacities Engine Oil Capacity Liters: 4.5 Liters (with filter change) Coolant Capacity Liters: 7.0 Liters 🔧 Transmission Standard Transmission Type: 5-speed manual Drivetrain: All-Wheel Drive (AWD) Features Center Differential: Viscous coupling limited-slip center differential Rear Differential: Helical limited-slip rear differential Fluid Specifications Manual Transmission Fluid Type: API GL-4, SAE 75W-90 (check manual for specific part numbers) Fluid Capacities Manual Transmission Fluid Capacity Liters: 2.3 Liters 📐 Dimensions Exterior Length Mm: 4310 mm Width Mm: 1770 mm Height Mm: 1405 mm Wheelbase Mm: 2500 mm Front Track Mm: 1480 mm Rear Track Mm: 1470 mm Weights Curb Weight Kg: 1220 kg Gross Vehicle Weight Kg: 1650 kg Wheels And Tires Wheel Size: 15 x 6.5J Bolt Pattern: 4x114.3 mm Tire Size: 205/60R15 🛡️ Safety Features Ratings Safety Ratings: N/A (Pre-dates widespread standardized crash testing for this segment and market) Active Features ABS:...