Mitsubishi Lancer Evolution 3 1995-1996 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution III Generation Name: CE9A Market Segment: Compact/Performance Sedan (Homologation Special) Codes Chassis Code: CE9A 👋 Introduction Market Position Segment Role: Iconic homologation special, rallying pedigree, defining Japanese performance sedan of its era. Competitive Analysis Rivals: Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale Evoluzione. Key Features Performance Focus: Aggressive styling, potent turbocharged engine, advanced all-wheel-drive and active differentials (AYC). Manual Value Target Audience: Owners, mechanics, enthusiasts performing maintenance and repairs on the Lancer Evolution III. 📋 Manual Details Coverage Areas Years Covered: 1995-1996 Regions Covered: Global (Primary focus on JDM/European specifications) Page Count Estimated Pages: Over 1000 Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English (Likely translated from original Japanese) Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63T), Transmission (Manual & Automatic variants), Drivetrain (AYC, AWD system) Chassis: Suspension (Front/Rear), Steering, Brakes (ABS, Standard), Exhaust System Electrical: Engine Control Unit (ECU), Body Control Module (BCM), Lighting, Instrumentation, Audio, Wiring Diagrams Body: Body Panels, Interior Trim, Climate Control, Safety Restraints (SRS) Procedures Included Maintenance: Scheduled Inspections, Oil Changes, Filter Replacements, Spark Plug Service Diagnostics: Troubleshooting Guides, Fault Code Interpretation, Component Testing Procedures Repair Rebuild: Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Turbocharger Service Adjustments Calibrations: Wheel Alignment, Clutch Adjustment, AYC System Calibration (where applicable) Technical Depth Depth: Comprehensive (from basic fluid changes to full engine and transmission rebuilds, including electrical schematics and diagnostic procedures) 📊 Manual Specifications File Format Quality: High-resolution scans, searchable text (OCR dependent) Print Quality Reproducibility: Suitable for home printing, clear diagrams and text Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: DOHC Inline-4, Turbocharged, Intercooled Displacement: 1997 cc (2.0 Liters) Performance Horsepower Ps: 270 PS @ 6500 rpm (JDM specification) Torque Nm: 309 Nm (228 lb-ft) @ 3000 rpm (JDM specification) Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Octane Rating: 95-98 RON (Premium Unleaded) Turbocharger Turbo Model: Mitsubishi TD05H-16G Cooling System Coolant Type: Propylene Glycol based (e.g., Mitsubishi DiaQueen Super Long Life Coolant) Lubrication System Oil Viscosity: 10W-30 / 10W-40 (API SG or higher) 🔧 Transmission Standard Type: 5-speed Manual (W5M33) Optional Type: 4-speed Automatic (F4A33) Features AWD System: Full-time 4WD with Active Yaw Control (AYC) Manual Transmission Fluid Fluid Spec: API GL-4 / GL-5 (e.g., Mitsubishi Genuine Gear Oil) Automatic Transmission Fluid Fluid Spec: DIAQUEEN ATF J2 (or equivalent) Differential Fluid Front Diff Spec: API GL-5 (e.g., Mitsubishi Genuine Gear Oil) Rear Diff Spec: API GL-5 (Limited Slip Differential Fluid recommended) 📐 Dimensions Exterior Length: 4315 mm (169.9 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2600 mm (102.4 in) Weights Curb Weight Kg: 1400-1470 kg (depending on trim/options) Wheels Bolt Pattern: 5x114.3 mm (5x4.5 inches) Standard Wheel Size: 17x7.0J Standard Tire Size: 215/45R17 🛡️ Safety Features Ratings NHTSA Rating: Not rated by NHTSA for this era and specific model. Active Features Traction Control: AYC (Active Yaw Control) system is a primary active safety/performance feature. ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Driver's side airbag standard, passenger airbag optional/unavailable in some markets. Seatbelts: Three-point front and rear seatbelts, pre-tensioners for front seats. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player with optional CD player, basic speaker setup. Driver Assistance Driving Aids: AYC is the primary technological innovation enhancing handling and stability. Connectivity Options: Limited by era; no Bluetooth or USB connectivity as standard. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 km (3,000 miles) or 6 months (whichever comes first) Air Filter Replacement: Every 20,000 km (12,000 miles) or 12 months Spark Plug Replacement: Every 40,000 km (24,000 miles) (Use specific spark plug type, e.g., NGK BKR7E) Timing Belt Replacement: Every 90,000 km (55,000 miles) or 6 years Fluid Specifications Engine Oil Capacity: 4.5 Liters (with filter change) Coolant Capacity: 7.0 Liters Brake Fluid Spec: DOT 3 or DOT 4 (High-temperature racing fluid recommended for spirited driving) Known Issues Engine: Cracked cylinder heads (especially on high-mileage or heavily modified engines), turbocharger wear, oil consumption. Drivetrain: AYC pump failure, worn clutch components, differential seal leaks. Suspension: Wear in bushings and ball joints, Ralliart strut failure. Common Upgrades Performance Parts: Upgraded intercooler, larger exhaust system, ECU tuning, performance brake pads, stiffer engine mounts. 📚 Vehicle History Brand Heritage Rally Success: Built on the success of Lancer Evolution I and II, capitalizing on WRC homologation requirements. Model Evolution Evolution Line: Third iteration of the iconic Lancer Evolution series, significant visual and mechanical updates over the Evo II. Production Production Years: August 1994 - August 1995 Manufacturing Location: Mizushima Plant, Okayama Prefecture, Japan Production Volume: Approximately 6,000 units (estimated) 🏆 Awards & Recognition Recognitions Automotive Press: Consistently lauded by automotive press for its performance, handling, and rally-bred...