Mitsubishi Lancer Evolution 7 2001-2002 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Model Nickname: Evo VII Codes Chassis Code: CT9A Generation Generation Name: Evolution VII Generation Years: 2001-2003 👋 Introduction Market Position Market Segment: Performance Sedan / Rally Homologation Special Reputation: Iconic, high-performance, all-wheel-drive rally-bred street car Competitive Analysis Primary Competitors: Subaru Impreza WRX STI, Ford Focus RS, Peugeot 206 WRC (homologation variants) Key Features Performance Focus: Engineered for track and rally performance with advanced AWD and differential systems Drivetrain Technology: Symmetrical All-Wheel Control (SAWC) with Active Center Differential (ACD) and Active Yaw Control (AYC) 📋 Manual Details Coverage Areas Vehicle Years Covered: 2001-2002 Regions Covered: Global (primarily Japan Domestic Market - JDM) Page Count Estimated Page Count: Extensive (typically 1000+ pages for a full service manual) Manual Type Type: Full Service & Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component diagnostics, timing belt replacement, cylinder head assembly, piston/rod installation, crankshaft service Engine Management: ECU diagnostics, sensor testing (MAP, TPS, O2, Crank, Cam), ignition system, fuel injection system, emissions control Transmission Manual: Gearing overhaul, clutch system, synchronizers, shift forks, driveline components, fluid service Transmission Acd: Active Center Differential (ACD) system diagnostics, hydraulic controls, fluid service, solenoid testing Transmission Ayc: Active Yaw Control (AYC) system diagnostics, yaw rate sensor, hydraulic pump, actuators, fluid service Drivetrain: Front differential, rear differential (including LSD if applicable), driveshafts, CV joints, wheel bearings Suspension: Front and rear strut assemblies, springs, control arms, bushings, anti-roll bars, alignment procedures Brakes: Front and rear brake systems (Brembo calipers), ABS system diagnostics, hydraulic lines, master cylinder, bleeding procedures Steering: Power steering system, steering rack, tie rods, power steering pump and fluid Cooling System: Radiator, water pump, thermostat, cooling fan operation, coolant type and capacity Fuel System: Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, fuel tank service Electrical System: Battery, alternator, starter motor, wiring diagrams, lighting systems, accessory circuits Body And Chassis: Body panel removal and installation, structural components, interior trim, sound deadening HVAC: Air conditioning system, heater core, climate control unit, cabin air filter replacement Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks, tire rotation, spark plug replacement Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common fault diagnosis Repair And Rebuild: Complete engine rebuild procedures, transmission overhauls, brake caliper rebuilds, suspension component replacement Installation And Replacement: Component replacement guides (e.g., water pump, alternator, turbocharger), body panel installation Wiring Diagrams: Detailed electrical schematics for all vehicle systems Technical Depth Depth: Comprehensive (suitable for professional mechanics and advanced DIYers) Diagnostic Capabilities: In-depth diagnostic procedures, including scan tool usage and component testing 📊 Manual Specifications File Format Digital Format: PDF Searchability: Searchable text content Print Quality Illustrations Quality: High-resolution diagrams and illustrations Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Configuration: Inline-4, turbocharged, intercooled Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Cylinder Head: DOHC, 16 valves Performance Horsepower Ps: 280 PS (approx. 276 hp) @ 6500 rpm (JDM spec) Torque Nm: 375 Nm (approx. 277 lb-ft) @ 3000 rpm (JDM spec) Fuel System Fuel Type: Unleaded Premium Gasoline (95 RON or higher recommended) Fuel Delivery: Electronic Fuel Injection (EFI) with sequential multi-port injectors Turbocharger: Mitsubishi TD05H-16G turbocharger with intercooler 🔧 Transmission Standard Type: 6-Speed Manual Transmission (Getrag) Optional Type: None (Manual only for Evo VII) Features Gear Ratios: Specific gear ratios detailed within the manual Fluid Type: Manual transmission fluid (e.g., Mitsubishi DiaQueen Super Multi Gear Oil 75W-85 GL-4) 📐 Dimensions Exterior Length: 4490 mm (176.8 inches) Width: 1770 mm (69.7 inches) Height: 1415 mm (55.7 inches) Wheelbase: 2630 mm (103.5 inches) Track Width Front: 1500 mm (59.1 inches) Track Width Rear: 1490 mm (58.7 inches) Weights Curb Weight: 1400 kg (3086 lbs) approx. Gross Vehicle Weight Rating: Refer to vehicle compliance plate/manual 🛡️ Safety Features Ratings Crash Test Ratings: Limited official ratings for JDM models of this era; often compared to contemporary models with similar safety structures. Focus on structural integrity for rally use. Active Features Traction Control: Integrated into SAWC system, ACD, and AYC Anti Lock Brakes: Standard ABS (Anti-lock Braking System) Passive Features Airbags: Driver and front passenger airbags Seatbelts: Three-point inertia-reel seatbelts with pretensioners and load limiters Chassis Structure: Reinforced unibody construction with front and rear crumple zones 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player (typically basic) Display: Minimal digital displays, focus on essential vehicle information Driver Assistance Performance Aids: ACD and AYC systems are advanced driver assistance features for optimal traction and handling Connectivity Connectivity Features: Limited by modern standards; primarily focused on vehicle performance rather than connectivity 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 km or 6 months, whichever comes first (severe...
Component replacement guides (e.g., water pump, alternator, turbocharger), body panel installation
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems
Technical Depth
Depth:
Comprehensive (suitable for professional mechanics and advanced DIYers)
Diagnostic Capabilities:
In-depth diagnostic procedures, including scan tool usage and component testing
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Searchable text content
Print Quality
Illustrations Quality:
High-resolution diagrams and illustrations
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Configuration:
Inline-4, turbocharged, intercooled
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Cylinder Head:
DOHC, 16 valves
Performance
Horsepower Ps:
280 PS (approx. 276 hp) @ 6500 rpm (JDM spec)
Torque Nm:
375 Nm (approx. 277 lb-ft) @ 3000 rpm (JDM spec)
Fuel System
Fuel Type:
Unleaded Premium Gasoline (95 RON or higher recommended)
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential multi-port injectors
Turbocharger:
Mitsubishi TD05H-16G turbocharger with intercooler
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (Getrag)
Optional
Type:
None (Manual only for Evo VII)
Features
Gear Ratios:
Specific gear ratios detailed within the manual
Fluid Type:
Manual transmission fluid (e.g., Mitsubishi DiaQueen Super Multi Gear Oil 75W-85 GL-4)
📐 Dimensions
Exterior
Length:
4490 mm (176.8 inches)
Width:
1770 mm (69.7 inches)
Height:
1415 mm (55.7 inches)
Wheelbase:
2630 mm (103.5 inches)
Track Width Front:
1500 mm (59.1 inches)
Track Width Rear:
1490 mm (58.7 inches)
Weights
Curb Weight:
1400 kg (3086 lbs) approx.
Gross Vehicle Weight Rating:
Refer to vehicle compliance plate/manual
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited official ratings for JDM models of this era; often compared to contemporary models with similar safety structures. Focus on structural integrity for rally use.
Active Features
Traction Control:
Integrated into SAWC system, ACD, and AYC
Anti Lock Brakes:
Standard ABS (Anti-lock Braking System)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners and load limiters
Chassis Structure:
Reinforced unibody construction with front and rear crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player (typically basic)
Display:
Minimal digital displays, focus on essential vehicle information
Driver Assistance
Performance Aids:
ACD and AYC systems are advanced driver assistance features for optimal traction and handling
Connectivity
Connectivity Features:
Limited by modern standards; primarily focused on vehicle performance rather than connectivity
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km or 6 months, whichever comes first (severe driving conditions)
Engine Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 20,000 km or 12 months
Spark Plug Replacement:
Every 40,000 km (refer to manual for specific plug type and gap)
Timing Belt Replacement:
Every 100,000 km or 5 years (critical component, failure can cause catastrophic engine damage)
Transmission Fluid Change:
Every 40,000 km or 24 months
Acd/Ayc Fluid Change:
Every 40,000 km or 24 months (specific fluid types required)
Fluid Specifications
Engine Oil:
API SG/SH/SJ or ACEA A2/A3, viscosity 10W-40 or 5W-40 (depending on climate and application)
Coolant:
Ethylene glycol-based antifreeze (long-life type) mixed 50/50 with distilled water
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Dexron II or equivalent ATF
Known Issues
Engine Reliability:
Generally robust 4G63T, but can be susceptible to rod bearing failure under extreme stress or improper maintenance. Turbocharger seals can wear over time.
Drivetrain Durability:
ACD and AYC systems require diligent fluid maintenance to prevent wear. Differential seals can sometimes leak.
Suspension Components:
Bushings (especially control arm and subframe) can wear, affecting handling and alignment. Struts can lose damping over time.
Body Corrosion:
Can be an issue in regions with heavy road salt usage, particularly around wheel arches and sills.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Mitsubishi has a strong heritage in motorsport, particularly in the World Rally Championship (WRC), with the Lancer Evolution series being a direct product of this involvement.
Model Evolution
Evolutionary Path:
The Evo VII represents a significant step in the evolution of the Lancer Evolution line, introducing further refinements to the drivetrain and chassis based on WRC feedback. It moved away from the sedan-based chassis of earlier Evos to a wider Lancer platform.
Production
Production Period:
2001-2003
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorsport Titles:
The Lancer Evolution platform has secured numerous WRC driver and manufacturer titles, influencing the development of road-going models like the Evo VII.
Performance Acclaim:
Consistently praised by automotive media for its handling, acceleration, and rally-bred performance characteristics.
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