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Mitsubishi Lancer Evolution 7 2001-2002 WSM Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Model Code: CT9A Production Years Covered: 2001-2002 👋 Introduction Market Position Positioning: Performance Rally-inspired homologation special, positioned as a high-performance sports sedan. Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Focus RS, Honda Civic Type R (in their respective markets and performance classes). Key Features Performance Focus: Legendary 4G63 turbocharged engine, advanced All-Wheel Drive system with Active Yaw Control (AYC). Tuning Potential: Renowned for its robust engine and drivetrain, making it a popular platform for aftermarket tuning and motorsport. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Diagnostics, Troubleshooting, Maintenance Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63), Transmission (Manual, Optional Automatic), Drivetrain (AWD System, AYC) Chassis: Suspension (Front McPherson Strut, Rear Multi-link), Steering, Brakes (Front Ventilated Discs, Rear Discs), Wheels & Tires Electrical: Body Electrical, Powertrain Control Module (PCM), Ignition, Lighting, Instrumentation, Audio System Body And Interior: Exterior Panels, Doors, Glass, Seats, HVAC System, Airbags Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks & Replenishments, Spark Plug Replacement, Belt Inspections Diagnostics: Troubleshooting Faults, Diagnostic Trouble Codes (DTCs), Circuit Diagrams, Sensor Testing Repair: Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Repair Special Procedures: AYC System Calibration, Turbocharger Diagnosis & Repair, Differential Servicing, Timing Belt Replacement Technical Depth Depth: Comprehensive: From routine maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Resolution: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline 4-cylinder, DOHC, 16-valve, Turbocharged and Intercooled Performance Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Horsepower Ps: 280 PS (approx. 276 hp) @ 6500 RPM (JDM/EDM Spec) Torque Nm: 373 Nm (approx. 275 lb-ft) @ 3500 RPM (JDM/EDM Spec) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) with Electronic Control Unit (ECU) Fuel Type: Premium Unleaded (95 RON or higher recommended) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (Less common, typically on non-performance variants) Features Drivetrain: Symmetrical All-Wheel Drive (SAWD) with Active Yaw Control (AYC) Transfer Case: Front Helical Limited-Slip Differential (LSD), Rear Helical Limited-Slip Differential (LSD), Center Differential with Viscous Coupling 📐 Dimensions Exterior Length: 4445 mm (175.0 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Track Width Front: 1515 mm (59.6 in) Track Width Rear: 1505 mm (59.3 in) Weights Curb Weight: Approx. 1450 kg (3197 lbs) for manual transmission Gross Vehicle Weight Rating: 1800 kg (3968 lbs) (Approx.) Fuel Tank Capacity: 55 Liters (14.5 US gal) 🛡️ Safety Features Ratings Crash Test Results: Specific official ratings vary by region and testing body. Generally considered a robust platform. Active Features Braking: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brembo Brakes (Optional/Performance variants) Handling Aids: AYC (Active Yaw Control), ACD (Active Center Differential) Passive Features Airbags: Driver and Passenger Airbags (Standard) Body Construction: Reinforced chassis and safety cage for rally homologation requirements. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD stereo system, potentially with optional premium speakers. Driver Assistance Engine Management: Engine Control Unit (ECU) with integrated turbo boost control and knock sensing. Traction Control: AYC (Active Yaw Control) actively manages torque distribution to rear wheels for improved cornering. Connectivity Diagnostics Port: OBD-II (On-Board Diagnostics II) port for accessing diagnostic trouble codes. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 km (3,000 miles) or 6 months, whichever comes first (severe duty). Engine Oil Filter: Replace with every oil change. Spark Plugs: Inspect at 50,000 km (30,000 miles), Replace as needed. Timing Belt: Replace every 100,000 km (60,000 miles) or 5 years. Critical replacement interval. Fluid Specifications Engine Oil: API SG, SH, or SJ; Viscosity: 10W-30 or 10W-40 (synthetic recommended). Coolant: Mitsubishi Super Long Life Coolant (MS-97641) or equivalent (50/50 mix). Brake Fluid: DOT 3 or DOT 4 Transmission Fluid Manual: API GL-4 or GL-5; Viscosity: 75W-90 Differential Fluid Front Rear: API GL-5; Viscosity: 75W-90 (LS - Limited Slip additive may be required for rear) Ayc Fluid: Mitsubishi Genuine AYC Fluid or equivalent (check manual for specific part number). Known Issues Engine: Turbocharger wear (especially if poorly maintained/modified), piston ring wear (common on high-mileage examples), head gasket issues (less common but possible with heat/abuse). Drivetrain: AYC pump failure, differential wear (especially with aggressive driving/lack of fluid changes). Suspension: Wear on control arm bushings, strut mounts, and rear knuckles. Clutch wear (manual transmission). 📚 Vehicle History Brand Heritage Rally Roots: Direct lineage from Mitsubishi's highly successful World Rally Championship (WRC)...
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Mitsubishi Lancer Evolution 7 2001-2002 WSM Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VII
Model Code:
CT9A
Production Years Covered:
2001-2002
👋 Introduction
Market Position
Positioning:
Performance Rally-inspired homologation special, positioned as a high-performance sports sedan.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Ford Focus RS, Honda Civic Type R (in their respective markets and performance classes).
Key Features
Performance Focus:
Legendary 4G63 turbocharged engine, advanced All-Wheel Drive system with Active Yaw Control (AYC).
Tuning Potential:
Renowned for its robust engine and drivetrain, making it a popular platform for aftermarket tuning and motorsport.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Diagnostics, Troubleshooting, Maintenance
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Service Manual (WSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G63), Transmission (Manual, Optional Automatic), Drivetrain (AWD System, AYC)
Chassis:
Suspension (Front McPherson Strut, Rear Multi-link), Steering, Brakes (Front Ventilated Discs, Rear Discs), Wheels & Tires
Electrical:
Body Electrical, Powertrain Control Module (PCM), Ignition, Lighting, Instrumentation, Audio System
Body And Interior:
Exterior Panels, Doors, Glass, Seats, HVAC System, Airbags
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks & Replenishments, Spark Plug Replacement, Belt Inspections
Diagnostics:
Troubleshooting Faults, Diagnostic Trouble Codes (DTCs), Circuit Diagrams, Sensor Testing
Repair:
Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Repair
Special Procedures:
AYC System Calibration, Turbocharger Diagnosis & Repair, Differential Servicing, Timing Belt Replacement
Technical Depth
Depth:
Comprehensive: From routine maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Resolution:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, Turbocharged and Intercooled
Performance
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Horsepower Ps:
280 PS (approx. 276 hp) @ 6500 RPM (JDM/EDM Spec)
Torque Nm:
373 Nm (approx. 275 lb-ft) @ 3500 RPM (JDM/EDM Spec)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) with Electronic Control Unit (ECU)
Fuel Type:
Premium Unleaded (95 RON or higher recommended)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (Less common, typically on non-performance variants)
Features
Drivetrain:
Symmetrical All-Wheel Drive (SAWD) with Active Yaw Control (AYC)
Transfer Case:
Front Helical Limited-Slip Differential (LSD), Rear Helical Limited-Slip Differential (LSD), Center Differential with Viscous Coupling
📐 Dimensions
Exterior
Length:
4445 mm (175.0 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Track Width Front:
1515 mm (59.6 in)
Track Width Rear:
1505 mm (59.3 in)
Weights
Curb Weight:
Approx. 1450 kg (3197 lbs) for manual transmission
Gross Vehicle Weight Rating:
1800 kg (3968 lbs) (Approx.)
Fuel Tank Capacity:
55 Liters (14.5 US gal)
🛡️ Safety Features
Ratings
Crash Test Results:
Specific official ratings vary by region and testing body. Generally considered a robust platform.
Active Features
Braking:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brembo Brakes (Optional/Performance variants)
Handling Aids:
AYC (Active Yaw Control), ACD (Active Center Differential)
Passive Features
Airbags:
Driver and Passenger Airbags (Standard)
Body Construction:
Reinforced chassis and safety cage for rally homologation requirements.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo system, potentially with optional premium speakers.
Driver Assistance
Engine Management:
Engine Control Unit (ECU) with integrated turbo boost control and knock sensing.
Traction Control:
AYC (Active Yaw Control) actively manages torque distribution to rear wheels for improved cornering.
Connectivity
Diagnostics Port:
OBD-II (On-Board Diagnostics II) port for accessing diagnostic trouble codes.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (severe duty).
Engine Oil Filter:
Replace with every oil change.
Spark Plugs:
Inspect at 50,000 km (30,000 miles), Replace as needed.
Timing Belt:
Replace every 100,000 km (60,000 miles) or 5 years. Critical replacement interval.
Fluid Specifications
Engine Oil:
API SG, SH, or SJ; Viscosity: 10W-30 or 10W-40 (synthetic recommended).
Coolant:
Mitsubishi Super Long Life Coolant (MS-97641) or equivalent (50/50 mix).
Brake Fluid:
DOT 3 or DOT 4
Transmission Fluid Manual:
API GL-4 or GL-5; Viscosity: 75W-90
Differential Fluid Front Rear:
API GL-5; Viscosity: 75W-90 (LS - Limited Slip additive may be required for rear)
Ayc Fluid:
Mitsubishi Genuine AYC Fluid or equivalent (check manual for specific part number).
Known Issues
Engine:
Turbocharger wear (especially if poorly maintained/modified), piston ring wear (common on high-mileage examples), head gasket issues (less common but possible with heat/abuse).
Drivetrain:
AYC pump failure, differential wear (especially with aggressive driving/lack of fluid changes).
Suspension:
Wear on control arm bushings, strut mounts, and rear knuckles. Clutch wear (manual transmission).
📚 Vehicle History
Brand Heritage
Rally Roots:
Direct lineage from Mitsubishi's highly successful World Rally Championship (WRC) Lancer Group A cars.
Model Evolution
Previous Generations:
Lancer Evolution I-VI, each building upon rally-proven technology.
Civic Evolution Features:
Introduction of advanced electronic systems like AYC, improved aerodynamics, and chassis rigidity.
Production
Manufacturing Location:
Japan
Homologation Purpose:
Developed to homologate the Lancer for WRC Group A regulations.
🏆 Awards & Recognition
Recognitions
Rally Dominance:
The Lancer Evolution platform (including models leading up to the VII) achieved significant success in the WRC, solidifying its performance reputation.
Ratings
Performance Reviews:
Consistently praised by automotive journalists for its handling, acceleration, and all-weather grip.
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