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Mitsubishi Lancer Evolution X Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Common Name: Evo X Body Style: Performance Sedan Codes Chassis Code: CZ4A Engine Codes Common: 4B11T 👋 Introduction Market Position Segment: Iconic Rally-Bred Performance Sedan Target Audience: Performance Enthusiasts, DIY Mechanics, Professional Technicians Competitive Analysis Key Competitors: Subaru WRX STI, Ford Focus RS, Volkswagen Golf R, BMW M2 Key Features Distinguishing Features: Advanced Super All-Wheel Control (S-AWC), Twin-Clutch Sportronic Shift Transmission (SST), Rally-inspired Chassis and Aerodynamics, Powerful 4B11T Engine Manual Purpose Intended Use: Comprehensive guide for maintenance, troubleshooting, and repair of the Mitsubishi Lancer Evolution X. 📋 Manual Details Coverage Areas Primary Market: Global (with regional variations noted) Trim Levels Covered: GSR, MR, RS, SE, GSR Premium, MR Touring (and regional equivalents) Model Years Covered: 2008-2015 Page Count Estimated Pages: 3000+ Manual Type Type: Workshop Service Repair Manual (WSRM) Language Primary Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission (Manual & SST), Drivetrain (AWD, ACD, AYC) Chassis: Suspension (Front & Rear), Steering, Brakes (ABS, EBD, Brembo), Wheels & Tires Body: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, HVAC, Body Sealing Electrical: ECU, Fuses & Relays, Lighting, Instrumentation, Power Accessories, Audio System, Immobilizer, CAN Bus Communication Procedures Included Maintenance: Scheduled Service Intervals, Fluid Changes, Filter Replacements, Inspections Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-based Diagnosis, Scan Tool Usage Repair: Component Removal & Installation, Overhaul Procedures, Component Reassembly Special Procedures: ACD & AYC Calibration, SST Clutch Replacement, Engine Timing, Differential Service Technical Depth Depth: Comprehensive: From basic fluid checks to complete engine and transmission rebuilds, including detailed diagnostic trees and wiring diagrams. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable, Bookmarked Chapters Print Quality Resolution: High-resolution for clear diagrams and text Scalability: Scalable for detailed viewing of technical drawings Binding Type Format: N/A (Digital) Paper Type Format: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged, Intercooled Engine Code: 4B11T Displacement: 1998 cc (2.0 Liters) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 9.0:1 Block Material: Aluminum Alloy Head Material: Aluminum Alloy Valvetrain: MIVEC (Mitsubishi Innovative Valve timing Electronic Control) System Performance Horsepower Usdm: 291 hp @ 6500 rpm Torque Usdm: 300 lb-ft @ 3500 rpm Horsepower Jdm: 280 PS (276 hp) @ 6500 rpm (varies by spec) Torque Jdm: 392 Nm (289 lb-ft) @ 3500 rpm (varies by spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Turbocharger: Mitsubishi TD05H-152G6-10.5cm2 (Single Scroll) 🔧 Transmission Standard Transmission Type: 6-Speed Manual Transmission (RM6A) Optional Transmission Type: 6-Speed Twin-Clutch Sportronic Shift Transmission (SST - TC-SST) Features Drivetrain: All-Wheel Drive (AWD) with Super All-Wheel Control (S-AWC) AWD System: Active Center Differential (ACD) and Active Yaw Control (AYC) Acd Modes: Tarmac, Gravel, Snow 📐 Dimensions Exterior Length: 4495 mm (177.0 in) Width: 1810 mm (71.3 in) Height: 1470 mm (57.9 in) Wheelbase: 2635 mm (103.7 in) Front Track: 1545 mm (60.8 in) Rear Track: 1540 mm (60.6 in) Weights Curb Weight Manual: Approx. 1550 kg (3417 lbs) Curb Weight Sst: Approx. 1590 kg (3505 lbs) Gross Vehicle Weight Rating: Approx. 1960 kg (4321 lbs) 🛡️ Safety Features Ratings NHTSA Front Crash: 5-Star (for models equipped with side airbags) IIHS Top Safety Pick: Yes (for certain model years and configurations) Active Features Braking System: 4-Wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) Front Brakes: Ventilated Discs with Brembo 4-Piston Calipers Rear Brakes: Ventilated Discs with Brembo 2-Piston Calipers Traction Control: Active Stability Control (ASC) / Traction Control System (TCL) Passive Features Airbags Standard: Driver, Front Passenger Airbags Airbags Optional: Front Side Airbags, Curtain Airbags Seatbelts: 3-Point ELR Front and Rear Seatbelts with Pretensioners and Force Limiters Body Structure: Reinforced Impact Safety Evolution (RISE) Body Construction 💡 Technology Features Infotainment Audio System: Mitsubishi AM/FM/CD/MP3 Audio System with SiriusXM Satellite Radio compatibility. Rockford-Fosgate premium audio was an option. Navigation: Optional hard-drive based navigation system with touchscreen interface. Driver Assistance Cruise Control: Standard cruise control. Keyless Entry: Keyless Entry and Start System (with FAST Key) was standard on MR and optional on GSR in some markets. Connectivity Bluetooth: Optional Bluetooth hands-free connectivity. 🔧 Maintenance Service Intervals Oil Change: Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe use), 7,500 miles (12,000 km) or 12 months (normal use). Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months. Spark Plug Replacement: Every 30,000 miles (48,000 km) for iridium-tipped plugs. Coolant Replacement: First replacement at 105,000 miles (168,000 km) or 7 years, then every 52,500 miles (84,000 km) or 4 years. Fluid Specifications Engine Oil: SAE 0W-30 API SN/SP, ILSAC GF-5/GF-6. (Check specific model year for exact spec. Mobil 1 0W-30 is a common recommendation.) Engine Oil Capacity: Approx. 5.5 Liters (5.8...
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Mitsubishi Lancer Evolution X Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Common Name:
Evo X
Body Style:
Performance Sedan
Codes
Chassis Code:
CZ4A
Engine Codes Common:
4B11T
👋 Introduction
Market Position
Segment:
Iconic Rally-Bred Performance Sedan
Target Audience:
Performance Enthusiasts, DIY Mechanics, Professional Technicians
Competitive Analysis
Key Competitors:
Subaru WRX STI, Ford Focus RS, Volkswagen Golf R, BMW M2
Key Features
Distinguishing Features:
Advanced Super All-Wheel Control (S-AWC), Twin-Clutch Sportronic Shift Transmission (SST), Rally-inspired Chassis and Aerodynamics, Powerful 4B11T Engine
Manual Purpose
Intended Use:
Comprehensive guide for maintenance, troubleshooting, and repair of the Mitsubishi Lancer Evolution X.
📋 Manual Details
Coverage Areas
Primary Market:
Global (with regional variations noted)
Trim Levels Covered:
GSR, MR, RS, SE, GSR Premium, MR Touring (and regional equivalents)
Model Years Covered:
2008-2015
Page Count
Estimated Pages:
3000+
Manual Type
Type:
Workshop Service Repair Manual (WSRM)
Language
Primary Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Transmission (Manual & SST), Drivetrain (AWD, ACD, AYC)
Chassis:
Suspension (Front & Rear), Steering, Brakes (ABS, EBD, Brembo), Wheels & Tires
Body:
Exterior Body Panels, Interior Trim, Doors, Windows, Seats, HVAC, Body Sealing
Electrical:
ECU, Fuses & Relays, Lighting, Instrumentation, Power Accessories, Audio System, Immobilizer, CAN Bus Communication
Procedures Included
Maintenance:
Scheduled Service Intervals, Fluid Changes, Filter Replacements, Inspections
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-based Diagnosis, Scan Tool Usage
Repair:
Component Removal & Installation, Overhaul Procedures, Component Reassembly
Special Procedures:
ACD & AYC Calibration, SST Clutch Replacement, Engine Timing, Differential Service
Technical Depth
Depth:
Comprehensive: From basic fluid checks to complete engine and transmission rebuilds, including detailed diagnostic trees and wiring diagrams.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable, Bookmarked Chapters
Print Quality
Resolution:
High-resolution for clear diagrams and text
Scalability:
Scalable for detailed viewing of technical drawings
Binding Type
Format:
N/A (Digital)
Paper Type
Format:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged, Intercooled
Engine Code:
4B11T
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.0:1
Block Material:
Aluminum Alloy
Head Material:
Aluminum Alloy
Valvetrain:
MIVEC (Mitsubishi Innovative Valve timing Electronic Control) System
Performance
Horsepower Usdm:
291 hp @ 6500 rpm
Torque Usdm:
300 lb-ft @ 3500 rpm
Horsepower Jdm:
280 PS (276 hp) @ 6500 rpm (varies by spec)
Torque Jdm:
392 Nm (289 lb-ft) @ 3500 rpm (varies by spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-point
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Turbocharger:
Mitsubishi TD05H-152G6-10.5cm2 (Single Scroll)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission (RM6A)
Optional
Transmission Type:
6-Speed Twin-Clutch Sportronic Shift Transmission (SST - TC-SST)
Features
Drivetrain:
All-Wheel Drive (AWD) with Super All-Wheel Control (S-AWC)
AWD System:
Active Center Differential (ACD) and Active Yaw Control (AYC)
Acd Modes:
Tarmac, Gravel, Snow
📐 Dimensions
Exterior
Length:
4495 mm (177.0 in)
Width:
1810 mm (71.3 in)
Height:
1470 mm (57.9 in)
Wheelbase:
2635 mm (103.7 in)
Front Track:
1545 mm (60.8 in)
Rear Track:
1540 mm (60.6 in)
Weights
Curb Weight Manual:
Approx. 1550 kg (3417 lbs)
Curb Weight Sst:
Approx. 1590 kg (3505 lbs)
Gross Vehicle Weight Rating:
Approx. 1960 kg (4321 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5-Star (for models equipped with side airbags)
IIHS Top Safety Pick:
Yes (for certain model years and configurations)
Active Features
Braking System:
4-Wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Front Brakes:
Ventilated Discs with Brembo 4-Piston Calipers
Rear Brakes:
Ventilated Discs with Brembo 2-Piston Calipers
Traction Control:
Active Stability Control (ASC) / Traction Control System (TCL)
Passive Features
Airbags Standard:
Driver, Front Passenger Airbags
Airbags Optional:
Front Side Airbags, Curtain Airbags
Seatbelts:
3-Point ELR Front and Rear Seatbelts with Pretensioners and Force Limiters
Body Structure:
Reinforced Impact Safety Evolution (RISE) Body Construction
💡 Technology Features
Infotainment
Audio System:
Mitsubishi AM/FM/CD/MP3 Audio System with SiriusXM Satellite Radio compatibility. Rockford-Fosgate premium audio was an option.
Navigation:
Optional hard-drive based navigation system with touchscreen interface.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Keyless Entry and Start System (with FAST Key) was standard on MR and optional on GSR in some markets.
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe use), 7,500 miles (12,000 km) or 12 months (normal use).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for iridium-tipped plugs.
Coolant Replacement:
First replacement at 105,000 miles (168,000 km) or 7 years, then every 52,500 miles (84,000 km) or 4 years.
Fluid Specifications
Engine Oil:
SAE 0W-30 API SN/SP, ILSAC GF-5/GF-6. (Check specific model year for exact spec. Mobil 1 0W-30 is a common recommendation.)
Engine Oil Capacity:
Approx. 5.5 Liters (5.8 US Quarts) with filter change.
Transmission Fluid Manual:
DIA QUEEN SUPER MTF-III (or equivalent GL-4 SAE 75W-80)
Transmission Fluid Sst:
DIA QUEEN SSTF-III (or equivalent DEXRON-III/VI compatible fluid for hydraulic control)
Transfer Case Fluid:
DIA QUEEN SUPER HYPOIDE GL-5 SAE 80W-90
Rear Differential Fluid:
DIA QUEEN SUPER HYPOIDE GL-5 SAE 80W-90
Coolant:
DIA QUEEN SUPER LONG LIFE COOLANT (Green) or equivalent G11/G12 specification.
Known Issues
Engine:
Potential for turbo seal leaks, valve seal wear, carbon buildup on intake valves (direct injection), and piston ring issues on high-mileage/hard-driven examples.
Transmission Sst:
Can be prone to clutch wear, mechatronic unit issues, and requires specific fluid changes. Early models had some gearbox software glitches.
Acd Ayc:
Sensors and pumps can fail, leading to system error codes. Fluid changes are crucial.
Suspension:
Sway bar links, bushings, and wheel bearings can wear over time due to performance driving.
📚 Vehicle History
Brand Heritage
Rally Roots:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) heritage.
Model Evolution
Generation Introduction:
Evolved from the Lancer Evolution IX, featuring a completely new platform and powertrain.
Platform:
Mitsubishi GS Platform (shared with Lancer Sedan/Sportback)
Production
Production Period:
2007-2016 (Global)
Manufacturing Locations:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Consistently praised by automotive media for its handling, performance, and AWD system, often appearing on 'best of' lists for affordable performance cars.
Design Awards:
Praised for its aggressive, rally-inspired styling.
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