2004 Mitsubishi Lancer/Wagon Factory Service Repair Manual Downlo
Regular price
$133.00
Sale price
$133.00
Regular price
Unit price
/ per
Sale
Sold out
🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer / Wagon Year: 2004 Codes Platform Code: CS/CT (Global) Generation Generation Designation: 8th Generation (CS/CT) 👋 Introduction Market Position Segment: Compact Car / Small Family Car Competitive Set: Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Subaru Impreza, Nissan Sentra. Key Features Styling: The 8th generation Lancer offered a distinctive 'tall-boy' profile for the sedan and a more practical wagon variant, often praised for its European-inspired design language. Value Proposition: Reliability, practicality, and a more affordable entry point compared to some competitors, especially in the wagon segment. Manual Value: Essential for DIY maintenance, troubleshooting, and repairs, providing factory-accurate procedures and specifications. 📋 Manual Details Coverage Areas Primary Coverage: 2004 Mitsubishi Lancer and Wagon models Engine Variants Covered: Likely covers 4G94 (2.0L SOHC) and potentially 4G15 (1.5L SOHC) depending on market distribution. Also, 4G63 (2.0L Turbo - Evolution models, though unlikely for a standard Lancer/Wagon manual unless specified). Transmission Variants Covered: Manual (5-speed) and Automatic (INVECS-II 4-speed) transmissions. Page Count Estimated Page Count: Likely 1000+ pages, characteristic of a full factory service manual. Manual Type Type: Factory Service Manual (FSM) Language Language: English (Standard for most downloads) Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust Systems, Engine Electrical, Engine and Emission Control, Clutch, Manual Transmission, Automatic Transmission. Chassis: Brakes, Steering, Suspension (Front and Rear), Wheels and Tires. Body And Electrical: Body, Electrical System (including lighting, wipers, horns, power accessories), HVAC (Heating, Ventilation, and Air Conditioning), Safety Systems (Airbags, Seatbelts). Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication. Diagnostics And Troubleshooting: Detailed diagnostic procedures, symptom-based troubleshooting charts, wiring diagrams, OBD-II diagnostics. Repair And Overhaul: Step-by-step repair instructions for all major components, including engine rebuilds, transmission overhauls, suspension and brake component replacement, body panel repair. Specifications And Tolerances: Detailed torque specifications, clearances, fluid capacities, electrical specifications. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including electrical schematics and diagnostic flowcharts. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely, as is standard for factory service manuals. Print Quality: High resolution, suitable for printing individual sections or the entire manual. Binding Type Binding Type If Printed: N/A (Digital Download) Paper Type Paper Type If Printed: N/A (Digital Download) Manual Completeness Completeness: Full Factory Service Manual covering all aspects of repair and maintenance, including diagnostics, wiring diagrams, and specifications. ⚙️ Engine Specifications Primary Engine Engine Code Common: 4G94 Displacement: 2.0 Liters (1999cc) Configuration: Inline 4-cylinder, SOHC (Single Overhead Cam) Bore X Stroke: 81.0 mm x 95.0 mm Compression Ratio: 9.5:1 Performance Horsepower Approx: 120-135 hp @ 5800-6000 rpm (market dependent) Torque Approx: 130-135 lb-ft @ 4000-4500 rpm (market dependent) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Fuel Octane Rating Recommended: 87 AKI (Octane rating may vary by region; consult manual for specifics) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission (INVECS-II) Features Manual Clutch Type: Hydraulic Actuated, Dry Single Plate Automatic Control: Electronic control with adaptive shift logic (INVECS-II). Fluid Specs Manual Manual Transmission Fluid Type: API GL-3 or GL-4, SAE 75W-85 (Manual transmission fluid specifications can vary; consult the manual for the definitive recommendation). Fluid Specs Automatic Automatic Transmission Fluid Type: DIA QUEEN ATF SP-III or equivalent. 📐 Dimensions Exterior Sedan Approx Length: 4535 mm (178.5 in) Width: 1730 mm (68.1 in) Height: 1445 mm (56.9 in) Exterior Wagon Approx Length: 4470 mm (176.0 in) Width: 1730 mm (68.1 in) Height: 1510 mm (59.4 in) Wheelbase Wheelbase: 2630 mm (103.5 in) Weights Curb Weight Approx: 1250-1350 kg (2756-2976 lbs) depending on body style and equipment. Cargo Wagon Approx Cargo Volume Seats Up: Varies, but significantly more than sedan. Exact figures require manual consultation. 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star driver, 5-star passenger (based on similar models of the era, but requires manual verification). IIHS Moderate Overlap Front: Acceptable to Good (based on era and model class, verify with specific test data). Active Features ABS: Available (Standard on higher trims, optional on base). Traction Control: Available on some models/trims. Passive Features Airbags: Front driver and passenger airbags standard. Optional side airbags may be available. Seatbelts: 3-point seatbelts with pretensioners and load limiters for front seats. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, often with 4-6 speakers. Higher trims may offer premium sound systems. Navigation: Rare, typically an aftermarket option or not available on this generation's standard models. Driver Assistance Cruise Control: Available on most trims. Connectivity Auxiliary Input: Uncommon for factory systems of this era; typically an aftermarket modification. 🔧 Maintenance Service Intervals General Oil Change Interval: Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first. Consult manual for...
Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Subaru Impreza, Nissan Sentra.
Key Features
Styling:
The 8th generation Lancer offered a distinctive 'tall-boy' profile for the sedan and a more practical wagon variant, often praised for its European-inspired design language.
Value Proposition:
Reliability, practicality, and a more affordable entry point compared to some competitors, especially in the wagon segment.
Manual Value:
Essential for DIY maintenance, troubleshooting, and repairs, providing factory-accurate procedures and specifications.
📋 Manual Details
Coverage Areas
Primary Coverage:
2004 Mitsubishi Lancer and Wagon models
Engine Variants Covered:
Likely covers 4G94 (2.0L SOHC) and potentially 4G15 (1.5L SOHC) depending on market distribution. Also, 4G63 (2.0L Turbo - Evolution models, though unlikely for a standard Lancer/Wagon manual unless specified).
Transmission Variants Covered:
Manual (5-speed) and Automatic (INVECS-II 4-speed) transmissions.
Page Count
Estimated Page Count:
Likely 1000+ pages, characteristic of a full factory service manual.
Brakes, Steering, Suspension (Front and Rear), Wheels and Tires.
Body And Electrical:
Body, Electrical System (including lighting, wipers, horns, power accessories), HVAC (Heating, Ventilation, and Air Conditioning), Safety Systems (Airbags, Seatbelts).
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication.
Step-by-step repair instructions for all major components, including engine rebuilds, transmission overhauls, suspension and brake component replacement, body panel repair.
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including electrical schematics and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely, as is standard for factory service manuals.
Print Quality:
High resolution, suitable for printing individual sections or the entire manual.
Binding Type
Binding Type If Printed:
N/A (Digital Download)
Paper Type
Paper Type If Printed:
N/A (Digital Download)
Manual Completeness
Completeness:
Full Factory Service Manual covering all aspects of repair and maintenance, including diagnostics, wiring diagrams, and specifications.
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4G94
Displacement:
2.0 Liters (1999cc)
Configuration:
Inline 4-cylinder, SOHC (Single Overhead Cam)
Bore X Stroke:
81.0 mm x 95.0 mm
Compression Ratio:
9.5:1
Performance
Horsepower Approx:
120-135 hp @ 5800-6000 rpm (market dependent)
Torque Approx:
130-135 lb-ft @ 4000-4500 rpm (market dependent)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Fuel Octane Rating Recommended:
87 AKI (Octane rating may vary by region; consult manual for specifics)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission (INVECS-II)
Features
Manual Clutch Type:
Hydraulic Actuated, Dry Single Plate
Automatic Control:
Electronic control with adaptive shift logic (INVECS-II).
Fluid Specs Manual
Manual Transmission Fluid Type:
API GL-3 or GL-4, SAE 75W-85 (Manual transmission fluid specifications can vary; consult the manual for the definitive recommendation).
Fluid Specs Automatic
Automatic Transmission Fluid Type:
DIA QUEEN ATF SP-III or equivalent.
📐 Dimensions
Exterior Sedan Approx
Length:
4535 mm (178.5 in)
Width:
1730 mm (68.1 in)
Height:
1445 mm (56.9 in)
Exterior Wagon Approx
Length:
4470 mm (176.0 in)
Width:
1730 mm (68.1 in)
Height:
1510 mm (59.4 in)
Wheelbase
Wheelbase:
2630 mm (103.5 in)
Weights
Curb Weight Approx:
1250-1350 kg (2756-2976 lbs) depending on body style and equipment.
Cargo Wagon Approx
Cargo Volume Seats Up:
Varies, but significantly more than sedan. Exact figures require manual consultation.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star driver, 5-star passenger (based on similar models of the era, but requires manual verification).
IIHS Moderate Overlap Front:
Acceptable to Good (based on era and model class, verify with specific test data).
Active Features
ABS:
Available (Standard on higher trims, optional on base).
Traction Control:
Available on some models/trims.
Passive Features
Airbags:
Front driver and passenger airbags standard. Optional side airbags may be available.
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, often with 4-6 speakers. Higher trims may offer premium sound systems.
Navigation:
Rare, typically an aftermarket option or not available on this generation's standard models.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Auxiliary Input:
Uncommon for factory systems of this era; typically an aftermarket modification.
🔧 Maintenance
Service Intervals General
Oil Change Interval:
Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first. Consult manual for exact interval based on driving conditions.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection. Manual is key.
Spark Plug Replacement:
For standard spark plugs: 30,000-60,000 miles. For iridium-tipped plugs: 90,000-100,000 miles. Manual will specify plug type and interval.
Fluid Specifications
Engine Oil Type:
API SJ/SL, ILSAC GF-2/GF-3 certified. Viscosity: SAE 5W-30 is common. Check oil cap or manual for precise recommendation.
Engine Oil Capacity:
Approximately 4.2 Liters (4.4 US Quarts) with filter change for the 2.0L engine. Verify in manual.
Coolant Type:
Mitsubishi Super Long Life Coolant (Green) or equivalent (Ethylene Glycol based, silicate-free).
Brake Fluid Type:
DOT 3 or DOT 4 (verify in manual).
Known Issues
Common Concerns:
Potential for exhaust manifold cracks (especially on higher mileage vehicles), occasional sensor failures (e.g., crank/cam sensors), HVAC blower motor resistor issues, and slight oil consumption can be present in some units. Proper diagnosis and repair steps are detailed in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer.
Model Evolution
Lancer Lineage:
The Lancer is a long-running nameplate for Mitsubishi, dating back to 1973, known for its rally heritage (Lancer Evolution) and general practicality.
8Th Gen Introduction:
Introduced globally in 2000 (Japan) and 2001 (North America). The 2004 model year represents a mid-cycle refresh or continuation of this generation.
Production
Production Locations:
Primarily manufactured in Japan, but also in other global facilities depending on market demand.
🏆 Awards & Recognition
Recognitions
Segment Performance:
While not typically winning major awards, the Lancer was consistently recognized for its value and reliability within the compact segment.
Ratings
Consumer Reports:
Consumer Reports ratings for this model year varied; some areas showed average to good reliability, while others were below average. The manual helps address specific repair needs.
Choosing a selection results in a full page refresh.