🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 2004 Codes Chassis Code: V73W, V75W, V77W, V78W Engine Codes: 6G72 (3.0L V6), 6G75 (3.8L V6) 👋 Introduction Market Position Segment: Full-size SUV, Body-on-frame SUV Target Audience: Families, off-road enthusiasts, towing needs. Competitive Analysis Competitors: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Chevrolet TrailBlazer. Key Features Capability: Renowned for off-road capability, robust construction, available four-wheel drive systems (Super Select 4WD-II). Versatility: Spacious interior, good for towing and hauling, family-friendly. 📋 Manual Details Coverage Areas Coverage: Complete Service and Repair Procedures for all major vehicle systems. Page Count Page Count: Extensive (typical for full dealership service manuals) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine management (ECU). Drivetrain: Transmission (manual and automatic), transfer case, differentials, driveshafts, CV joints, axles. Chassis: Suspension (front and rear), steering system, braking system (including ABS), wheels and tires. Electrical: Battery, charging system, starting system, lighting system, wipers and washers, power windows, power locks, mirrors, horn, instrument cluster, audio system, climate control. Body: Body panels, doors, hood, tailgate, bumpers, interior trim, seats, glass. HVAC: Air conditioning, heating, ventilation, climate control systems. Safety: Airbag system, seatbelt systems. Procedures Included Maintenance: Scheduled maintenance, oil changes, fluid checks and replacements, filter replacements, tune-ups. Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation and clearing. Repair: Component removal, disassembly, inspection, repair, reassembly, and installation for all major systems. Adjustment: Brake adjustments, clutch adjustments, alignment procedures, door and panel adjustments. Specifications: Torque specifications, clearances, fluid capacities, wiring diagrams, diagnostic data. Technical Depth Depth: Comprehensive, suitable for dealership technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable for efficient information retrieval. Print Quality Resolution: High-resolution, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Displacement 3.0L: 3.0 Liters (2972 cc) Engine Type 3.0L: 6G72 SOHC V6 Horsepower 3.0L: Approx. 177-190 hp (depending on market and specific tune) Torque 3.0L: Approx. 245-260 lb-ft (depending on market and specific tune) Optional Engine Engine Displacement 3.8L: 3.8 Liters (3828 cc) Engine Type 3.8L: 6G75 SOHC V6 Horsepower 3.8L: Approx. 215-230 hp Torque 3.8L: Approx. 255-275 lb-ft Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Ignition System: Electronic Ignition (Distributorless Ignition System - DIS on some models) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (Invvecs-II Sportronic) Optional Transmission Type Manual: 5-Speed Manual Transmission (less common on US models) Features Drive System: Part-time 4WD or Full-time 4WD (Super Select 4WD-II with locking center differential and low range). 📐 Dimensions Exterior Length: Approx. 187.4 - 191.7 inches (4760 - 4870 mm) Width: Approx. 71.7 - 72.4 inches (1820 - 1840 mm) Height: Approx. 70.1 - 70.7 inches (1780 - 1795 mm) Wheelbase: Approx. 109.4 inches (2780 mm) Weights Curb Weight: Approx. 4,387 - 4,784 lbs (1990 - 2170 kg) Cargo Cargo Volume: Varies significantly with seat configuration; typically around 70-80 cu ft behind front seats. 🛡️ Safety Features Ratings NHTSA Front Impact: 5-star driver and passenger (for models tested). NHTSA Side Impact: 4-star front and rear passengers (for models tested). Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Available Traction Control System (TCS). Passive Features Airbags: Driver and front passenger airbags, available side-impact airbags. Seatbelts: 3-point seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium sound systems available. Navigation: Optional factory navigation system available on higher trim levels. Driver Assistance Cruise Control: Standard cruise control. Connectivity Power Accessories: Power windows, power locks, power mirrors standard on most trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,750 miles (6,000 km) or 6 months, whichever comes first, using conventional oil. 7,500 miles (12,000 km) or 12 months with synthetic oil. Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on driving conditions. Spark Plug Replacement: Platinum: 60,000 miles (96,000 km). Iridium: 100,000 miles (160,000 km). Fluid Specifications Engine Oil Viscosity: SAE 5W-30 (recommended for most climates). Check owner's manual for specific viscosity based on temperature. Engine Oil Capacity: Approx. 4.5 - 5.5 quarts (4.3 - 5.2 liters) with filter, depending on engine. Transmission Fluid Type Automatic: Diamond SP-III ATF (or equivalent). Check manual for exact specification. Coolant Type: Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors). Known Issues Common Concern 1: Cracked exhaust manifolds (particularly on V6 engines due to heat cycles). Common Concern 2: Transmission issues (e.g., shifting problems, solenoid failures) can occur with high mileage. Common Concern 3: Sway bar links and bushings can wear, leading to clunking noises over bumps. Common Concern 4: Oxygen...
Comprehensive, suitable for dealership technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Resolution:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Displacement 3.0L:
3.0 Liters (2972 cc)
Engine Type 3.0L:
6G72 SOHC V6
Horsepower 3.0L:
Approx. 177-190 hp (depending on market and specific tune)
Torque 3.0L:
Approx. 245-260 lb-ft (depending on market and specific tune)
Optional Engine
Engine Displacement 3.8L:
3.8 Liters (3828 cc)
Engine Type 3.8L:
6G75 SOHC V6
Horsepower 3.8L:
Approx. 215-230 hp
Torque 3.8L:
Approx. 255-275 lb-ft
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Ignition System:
Electronic Ignition (Distributorless Ignition System - DIS on some models)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (Invvecs-II Sportronic)
Optional
Transmission Type Manual:
5-Speed Manual Transmission (less common on US models)
Features
Drive System:
Part-time 4WD or Full-time 4WD (Super Select 4WD-II with locking center differential and low range).
📐 Dimensions
Exterior
Length:
Approx. 187.4 - 191.7 inches (4760 - 4870 mm)
Width:
Approx. 71.7 - 72.4 inches (1820 - 1840 mm)
Height:
Approx. 70.1 - 70.7 inches (1780 - 1795 mm)
Wheelbase:
Approx. 109.4 inches (2780 mm)
Weights
Curb Weight:
Approx. 4,387 - 4,784 lbs (1990 - 2170 kg)
Cargo
Cargo Volume:
Varies significantly with seat configuration; typically around 70-80 cu ft behind front seats.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star driver and passenger (for models tested).
NHTSA Side Impact:
4-star front and rear passengers (for models tested).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS).
Passive Features
Airbags:
Driver and front passenger airbags, available side-impact airbags.
Seatbelts:
3-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium sound systems available.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Accessories:
Power windows, power locks, power mirrors standard on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,750 miles (6,000 km) or 6 months, whichever comes first, using conventional oil. 7,500 miles (12,000 km) or 12 months with synthetic oil.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Platinum: 60,000 miles (96,000 km). Iridium: 100,000 miles (160,000 km).
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-30 (recommended for most climates). Check owner's manual for specific viscosity based on temperature.
Engine Oil Capacity:
Approx. 4.5 - 5.5 quarts (4.3 - 5.2 liters) with filter, depending on engine.
Transmission Fluid Type Automatic:
Diamond SP-III ATF (or equivalent). Check manual for exact specification.
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors).
Known Issues
Common Concern 1:
Cracked exhaust manifolds (particularly on V6 engines due to heat cycles).
Common Concern 2:
Transmission issues (e.g., shifting problems, solenoid failures) can occur with high mileage.
Common Concern 3:
Sway bar links and bushings can wear, leading to clunking noises over bumps.
Common Concern 4:
Oxygen sensor failures, leading to check engine lights and poor fuel economy.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Japanese automaker with a long history of producing robust and capable vehicles.
Model Evolution
Montero Generations:
The 2004 model is part of the third generation (1999-2006), which featured a significant redesign with a unibody construction (Pajero 'i.o' platform for the US market, unlike previous generations' body-on-frame) and independent front suspension for improved on-road manners while retaining off-road prowess.
Production
Manufacturing Location:
Japan (for export markets).
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Consistently praised for its off-road prowess and durable chassis by automotive publications and enthusiasts.
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