Mitsubishi Nimbus 1998-2003 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Nimbus Codes Platform Code: UA/UB 👋 Introduction Market Position Segment: Compact/Mid-size MPV (Multi-Purpose Vehicle) Competitive Analysis Key Competitors: Toyota Ipsum/Picnic, Nissan Prairie, Mazda MPV, Honda Odyssey (early models) Key Features Vehicle Attributes: Practicality, spacious interior, comfortable ride, fuel efficiency (for its class and era), flexible seating arrangements. 📋 Manual Details Coverage Areas Years Covered: 1998, 1999, 2000, 2001, 2002, 2003 Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul and repair procedures for all engine variants, including cylinder head, block, pistons, crankshaft, connecting rods, camshafts, timing systems, lubrication, and cooling. Engine Electrical: Engine control systems, ignition system, fuel injection system (MPI), starting and charging systems, sensors, actuators, and diagnostic trouble codes (DTCs). Transmission Manual: Complete disassembly, assembly, and adjustment procedures for manual transmissions, including clutch operation and linkage. Transmission Automatic: Detailed overhaul and repair of automatic transmissions, including torque converter, valve body, planetary gear sets, clutches, bands, hydraulic control, and electronic control unit (ECU) interface. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including driveshafts, constant velocity (CV) joints, differentials, and transfer cases (if applicable). Suspension: Front and rear suspension systems, including struts, shock absorbers, coil springs, control arms, ball joints, bushings, and alignment procedures. Steering: Power steering system, steering rack, steering column, linkages, and troubleshooting. Brakes: Front and rear brake systems (disc/drum), including hydraulic components, ABS (Anti-lock Braking System), brake pads, rotors, calipers, wheel cylinders, parking brake, and bleeding procedures. Electrical System: Full vehicle electrical schematics, wiring diagrams, lighting systems, power windows, door locks, mirrors, wipers, horn, audio system, and instrument cluster. Body And Chassis: Body construction, exterior panels, doors, hood, trunk lid, interior trim, seating, glass, bumpers, and corrosion protection. HVAC: Heating, ventilation, and air conditioning (HVAC) system, including refrigerant circuits, compressor, evaporator, condenser, blower motor, and control panel. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and top-ups, tire rotation, and brake inspections. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, and use of diagnostic tools. Repair And Overhaul: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, assembly, and reinstallation for virtually all vehicle systems. Adjustment: Procedures for adjusting brakes, clutch, parking brake, and other mechanical linkages. Specifications: Detailed torque specifications, clearances, fluid capacities, and other critical technical data. Technical Depth Level Of Detail: Comprehensive, covering from basic owner maintenance to advanced engine and transmission rebuilds, including electrical system diagnostics and repair. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Readability: High-resolution scans ensuring clear text and legible diagrams, suitable for printing. Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper Quality: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G63 (2.0L) Engine Type 1: Inline-4, SOHC, 16-valve Displacement 1: 1997 cc (2.0 Liters) Bore X Stroke 1: 86.0 mm x 86.0 mm Compression Ratio 1: 9.5:1 (typical) Horsepower 1: Approx. 135-145 PS (99-107 kW; 133-143 hp) @ 6000 rpm (market dependent) Torque 1: Approx. 175-185 Nm (129-136 lb-ft) @ 4000 rpm (market dependent) Fuel System 1: Multi-Point Fuel Injection (MPI), Electronic Fuel Injection (EFI) Performance Fuel Type 1: Unleaded Gasoline (Octane rating as per manufacturer recommendation) Emissions Controls 1: Catalytic converter, EGR (Exhaust Gas Recirculation), O2 sensors Engine Code 2 Engine Code 2: 4G93 (1.8L - less common) Engine Type 2 Engine Type 2: Inline-4, SOHC, 16-valve Displacement 2 Displacement 2: 1830 cc (1.8 Liters) Performance 2 Horsepower 2: Approx. 115-125 PS (85-92 kW; 113-123 hp) Fuel System 2 Fuel System 2: Multi-Point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (INVECS-II) Features AWD Option: Available with optional All-Wheel Drive (AWD) system on some trims. Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 (check manual for specific grades) Automatic Transmission Fluid: DIA QUEEN ATF-SP II M (or equivalent) 📐 Dimensions Exterior Length: Approx. 4520 mm (178.0 inches) Width: Approx. 1745 mm (68.7 inches) Height: Approx. 1660 mm (65.4 inches) Wheelbase: Approx. 2730 mm (107.5 inches) Weights Curb Weight: Approx. 1450-1550 kg (3197-3417 lbs) depending on configuration Gross Vehicle Weight Rating: Varies by market and configuration (refer to VIN plate) 🛡️ Safety Features Ratings NHTSA Front Crash Test: Refer to specific market testing (e.g., IIHS, Euro NCAP - availability may vary) Active Features ABS: Anti-lock Braking System (ABS) available on higher trims or as an option. Traction Control: Traction Control System (TCS) may be available on specific AWD models. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags may be optional on some models. Seatbelts: Three-point seatbelts with pretensioners for front occupants, three-point or lap belts for rear passengers. Child Seat Anchors: ISOFIX/LATCH compatible seating positions may be present. 💡 Technology...
Toyota Ipsum/Picnic, Nissan Prairie, Mazda MPV, Honda Odyssey (early models)
Key Features
Vehicle Attributes:
Practicality, spacious interior, comfortable ride, fuel efficiency (for its class and era), flexible seating arrangements.
📋 Manual Details
Coverage Areas
Years Covered:
1998, 1999, 2000, 2001, 2002, 2003
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul and repair procedures for all engine variants, including cylinder head, block, pistons, crankshaft, connecting rods, camshafts, timing systems, lubrication, and cooling.
Engine Electrical:
Engine control systems, ignition system, fuel injection system (MPI), starting and charging systems, sensors, actuators, and diagnostic trouble codes (DTCs).
Transmission Manual:
Complete disassembly, assembly, and adjustment procedures for manual transmissions, including clutch operation and linkage.
Transmission Automatic:
Detailed overhaul and repair of automatic transmissions, including torque converter, valve body, planetary gear sets, clutches, bands, hydraulic control, and electronic control unit (ECU) interface.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including driveshafts, constant velocity (CV) joints, differentials, and transfer cases (if applicable).
Suspension:
Front and rear suspension systems, including struts, shock absorbers, coil springs, control arms, ball joints, bushings, and alignment procedures.
Steering:
Power steering system, steering rack, steering column, linkages, and troubleshooting.
Brakes:
Front and rear brake systems (disc/drum), including hydraulic components, ABS (Anti-lock Braking System), brake pads, rotors, calipers, wheel cylinders, parking brake, and bleeding procedures.
Electrical System:
Full vehicle electrical schematics, wiring diagrams, lighting systems, power windows, door locks, mirrors, wipers, horn, audio system, and instrument cluster.
Body And Chassis:
Body construction, exterior panels, doors, hood, trunk lid, interior trim, seating, glass, bumpers, and corrosion protection.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, including refrigerant circuits, compressor, evaporator, condenser, blower motor, and control panel.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and top-ups, tire rotation, and brake inspections.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides, and use of diagnostic tools.
Repair And Overhaul:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, assembly, and reinstallation for virtually all vehicle systems.
Adjustment:
Procedures for adjusting brakes, clutch, parking brake, and other mechanical linkages.
Specifications:
Detailed torque specifications, clearances, fluid capacities, and other critical technical data.
Technical Depth
Level Of Detail:
Comprehensive, covering from basic owner maintenance to advanced engine and transmission rebuilds, including electrical system diagnostics and repair.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Readability:
High-resolution scans ensuring clear text and legible diagrams, suitable for printing.
Unleaded Gasoline (Octane rating as per manufacturer recommendation)
Emissions Controls 1:
Catalytic converter, EGR (Exhaust Gas Recirculation), O2 sensors
Engine Code 2
Engine Code 2:
4G93 (1.8L - less common)
Engine Type 2
Engine Type 2:
Inline-4, SOHC, 16-valve
Displacement 2
Displacement 2:
1830 cc (1.8 Liters)
Performance 2
Horsepower 2:
Approx. 115-125 PS (85-92 kW; 113-123 hp)
Fuel System 2
Fuel System 2:
Multi-Point Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (INVECS-II)
Features
AWD Option:
Available with optional All-Wheel Drive (AWD) system on some trims.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 (check manual for specific grades)
Automatic Transmission Fluid:
DIA QUEEN ATF-SP II M (or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 4520 mm (178.0 inches)
Width:
Approx. 1745 mm (68.7 inches)
Height:
Approx. 1660 mm (65.4 inches)
Wheelbase:
Approx. 2730 mm (107.5 inches)
Weights
Curb Weight:
Approx. 1450-1550 kg (3197-3417 lbs) depending on configuration
Gross Vehicle Weight Rating:
Varies by market and configuration (refer to VIN plate)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Refer to specific market testing (e.g., IIHS, Euro NCAP - availability may vary)
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims or as an option.
Traction Control:
Traction Control System (TCS) may be available on specific AWD models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags may be optional on some models.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants, three-point or lap belts for rear passengers.
Child Seat Anchors:
ISOFIX/LATCH compatible seating positions may be present.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player and CD player (optional on some models). Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Power Accessories:
Power windows, power door locks, and power-adjustable mirrors were common options.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500-10,000 miles (12,000-15,000 km) or 6-12 months, whichever comes first (synthetic oil recommended).
Oil Filter Replacement:
At every engine oil change. Recommended part number: MD342166 (example, verify with chassis number).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or annually. Recommended part number: MR188445 (example, verify).
Spark Plug Replacement:
Every 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (e.g., iridium). Refer to manual for specific recommendations.
Timing Belt Replacement:
Every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years, as the 4G63 is an interference engine. Critical replacement. Recommended part number kit: MD972247 (example, verify).
Fluid Specifications
Engine Oil Capacity:
Approx. 4.0-4.5 Liters (4.2-4.8 US Quarts) with filter change (4G63).
Coolant Type:
Ethylene glycol-based coolant, suitable for Japanese vehicles (e.g., Mitsubishi Super Long Life Coolant or equivalent pink/red coolant). Capacity approx. 6.5-7.0 Liters.
Brake Fluid Type:
DOT 3 or DOT 4, check manual for specific recommendation. Capacity approx. 1.0 Liter.
Power Steering Fluid:
Dexron III ATF or specific power steering fluid (check manual).
Known Issues
Timing Belt Failure:
Critical maintenance item; failure due to age/mileage can cause catastrophic engine damage due to interference design.
Transmission Hard Shifting:
Can occur in automatic transmissions due to aging fluid, clogged valve body solenoids, or internal wear.
Suspension Wear:
Worn control arm bushings, ball joints, and struts/shocks are common due to vehicle age and mileage.
HVAC System Performance:
Degradation of AC compressor, leaks in the refrigerant lines, or blower motor failure can reduce performance.
ABS Warning Light:
Can be caused by faulty ABS sensors, damaged wiring, or issues with the ABS control module.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, Japan
Model Evolution
Generation:
First Generation (Platform UA/UB)
Market Introduction:
Introduced as a successor to the Mitsubishi Space Wagon/Chariot in many markets.
Production
Production Years:
1998-2003
Manufacturing Locations:
Primarily Japan, with production or assembly also occurring in other global locations depending on market.
🏆 Awards & Recognition
Recognitions
General Reputation:
Generally regarded as a practical and reliable family vehicle for its time, though not typically a recipient of specific 'awards' as a model class.
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